Instruction/ maintenance manual of the product 4/160 Pentair
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IntelliFlo ® 4/160 and 4/100 V ar iab le Speed Progr ammab le Pump (Compatib le with IntelliT ouch ™ , EasyT ouch ™ and IntelliComm) Installation and User’ s Guide IMPOR T ANT SAFETY INSTR UCTI.
© 2006 P entair W ater P ool and Spa, Inc. All rights reserved This document is subject to change without notice 1620 Hawkins A v e., Sanf ord, NC 27330 • (919) 566-8000 10951 W est Los Angeles A v e.
i IntelliFlo 4 Installation and User ’ s Guide Important Safety Precautions ........................................................................................... ii Section 1: IntelliFlo Overview ...............................................
ii IntelliFlo 4 Installation and User ’ s Guide Important Notice: Attention Installer: This manual contains important information about the installation, operation and safe use of this product. This information should be given to the o wner and/or operator of this equipment.
iii IntelliFlo 4 Installation and User ’ s Guide IMPORTANT SAFETY PRECAUTIONS (continued) W ARNING — W ater temperature in excess of 100° F ahrenheit may be hazardous to y our health.
iv IntelliFlo 4 Installation and User ’ s Guide General Installation Information W ARNING — Pumps improperly sized or installed or used in applications other than for which the pump was intended can result in se vere personal injury or death.
1 IntelliFlo 4 Installation and User ’ s Guide Section 1 Overview IntelliFlo 4 V ariable Speed Pump The IntelliFlo 4 variable speed pump is well suited for all of your pool, spa, cleaner , waterfall and other water application.
2 IntelliFlo 4 Installation and User ’ s Guide Features • Adjusts to various pool sizes • Prevents thermal overload • Detects and prevents damage from under and over voltage conditions • Pro.
3 IntelliFlo 4 Installation and User ’ s Guide IntelliFlo 4 Drive Assembl y and Control P anel The IntelliFlo drive assembly consists of an operator control panel and the system electronics that drive the motor .
4 IntelliFlo 4 Installation and User ’ s Guide Controls and LEDs Speed 1, Speed 2, Speed 3, and Speed 4 button/LED: Press one of the speed buttons to select the desired preset pump speed. The pump preset speeds are: Speed 1 (750 RPM), Speed 2 (1500 RPM), Speed 3 (2350 RPM), and Speed 4 (31 10 RPM).
5 IntelliFlo 4 Installation and User ’ s Guide Section 2 Operating IntelliFlo 4 This section describes how to use the IntelliFlo 4 pump control panel. Setting the pump preset speed IntelliFlo 4 operates using one of the preset speeds. Use the speed buttons to select the preset speeds.
6 IntelliFlo 4 Installation and User ’ s Guide Starting the pump T o start the pump 1. Ensure that the pump is powered on and the green power LED is on.
7 IntelliFlo 4 Installation and User ’ s Guide Priming the pump for the first time or after service Before the IntelliFlo 4 pump is started for the first time it must be primed. T o prime a pump means filling the pump and suction pipe with water . This process evacuates the air from all the suction lines and the pump.
8 IntelliFlo 4 Installation and User ’ s Guide Priming the pump for the first time or after service (Continued) Priming the Pump • Release all pressure from filter , pump, and piping system; see the filter owner ’ s manual.
9 IntelliFlo 4 Installation and User ’ s Guide External Control with IntelliComm Communication Center The IntelliFlo 4 can be remotely controlled by the Pentair IntelliComm Communication Center using an optional communications cable (P/N 350122). The IntelliComm provides four pairs of input terminal connections.
10 IntelliFlo 4 Installation and User ’ s Guide Connecting IntelliFlo 4 to an EasyT ouc h System The IntelliFlo 4 can be controlled by an EasyT ouch system via the RS-485 communication cable (P/N 350122). In this configuration, EasyT ouch starts, stops and controls the speed of the IntelliFlo pump.
11 IntelliFlo 4 Installation and User ’ s Guide 4. Lower down the hinged control panel to access the EasyT ouch motherboard. 5. Route the communication cable into the lower plastic grommet, up through the low voltage raceway to the EasyT ouch load center motherboard.
12 IntelliFlo 4 Installation and User ’ s Guide EasyT ouch Load Center (front view) Control panel access screw Control panel access screw High voltage cover panel Retaining screw 9. Close the control panel into its original position and secure it with the two access screws.
13 IntelliFlo 4 Installation and User ’ s Guide Connecting IntelliFlo 4 to an IntelliT ouch System The IntelliFlo 4 can be controlled by an IntelliT ouch system via the RS-485 communication cable (P/N 350122). In this configuration, IntelliT ouch 4 starts, stops and controls the speed of the IntelliFlo 4 pump.
14 IntelliFlo 4 Installation and User ’ s Guide Connecting IntelliFlo to IntelliT ouch (Continued) 6. Strip back the cable conductors ¼”. Insert the wires into the either of the COM POR TS (J7 and J8) screw terminals located on the left side of the Personality board.
15 IntelliFlo 4 Installation and User ’ s Guide Section 3 User Maintenance The following information describes how to service and maintain the IntelliFlo pump. Pump Strainer Basket The strainer , sometimes referred to as the “Hair and Lint Pot,” is in front of the of the pump.
16 IntelliFlo 4 Installation and User ’ s Guide Motor Service 1. Protect from heat: • Shade the motor and controller from the sun. • Any enclosure must be well ventilated to prevent overheating. Particular attention should be paid to the motor fan cover and the cooling fins between the drive and the motor.
17 IntelliFlo 4 Installation and User ’ s Guide Priming the pump after service Before a system start-up, the pump and system must be manually primed. Make sure to reopen valves before operating. T o prime IntelliFlo 4, the strainer pot must be filled with water .
18 IntelliFlo 4 Installation and User ’ s Guide Blank P age.
19 IntelliFlo 4 Installation and User ’ s Guide Section 4 Installation and Remo v al The following information describes how to install the IntelliFlo 4 pump. Note: Before installing this product, read and follow all warning notices and instructions on page ii.
20 IntelliFlo 4 Installation and User ’ s Guide GROUND WIR E (GREEN) BONDING LUG Wiring the IntelliFlo 4 T o connect the IntelliFlo 4 to an AC power source: 1. Make sure all electrical breakers and switches are turned off before wiring motor. 2. Make sure that the wiring voltage is 230 VAC.
21 IntelliFlo 4 Installation and User ’ s Guide Pump Disassembly W ARNING — Always disconnect power to the pool pump at the circuit breaker and disconnect the communication cab le bef ore ser vicing the pump. F ailure to do so could result in death or serious injury to serviceman, pool users or others due to electric shock.
22 IntelliFlo 4 Installation and User ’ s Guide Pump Disassembly (Continued) 9 . T o unscrew the impeller from the shaft, twist the impeller counterclockwise. 10. Remove the rotating portion of the mechanical seal from the impeller . 1 1. Remove the four bolts from the seal plate to the motor , using a 9/16 inch wrench.
23 IntelliFlo 4 Installation and User ’ s Guide Drive Assembly Removal and Installation T o remove the IntelliFlo 4 drive and control panel from the motor assembly: 1. Make sure all electrical breakers and switches are turned off before removing the drive.
24 IntelliFlo 4 Installation and User ’ s Guide Replacement Parts Item Part Description No. No. 1 070387 BASKET AQ & WF 2 070429 B O L T HEX HD , 2-56x0.
25 IntelliFlo 4 Installation and User ’ s Guide IntelliFlo Pump Dimensions 10.78 12.50 23.41 IntelliFlo 4 Electrical Specifications Circuit Protection: T wo-pole 20 AMP device at the Electrical Panel.
26 IntelliFlo 4 Installation and User ’ s Guide Blank P age.
27 IntelliFlo 4 Installation and User ’ s Guide W arning and Alarm conditions The IntelliFlo 4 alarms and warnings are indicated by flashing LEDs on the control panel. For example, if a “Drive T emperature” warning occurs, the LED will blink two times, then Of f, then blink two times.
28 IntelliFlo 4 Installation and User ’ s Guide General IntelliFlo 4 T roubleshooting Pr oblems Use the following general troubleshooting information to resolve possible problems with your IntelliFlo 4 pump. Note: Switch the main power off to the pump before attempting service or repair .
29 IntelliFlo 4 Installation and User ’ s Guide Problems and Corrective Action (Continued) m e l b o r Pe s u a C e l b i s s o P n o i t c A e v i t c e r r o C s p i r t r e k a e r b t i u c r i C . y l d e t a e p e r d n a m r a l A o t r e f e R e c n e u q e s D E L g n i n r a w .
30 IntelliFlo 4 Installation and User ’ s Guide Notes.
31 IntelliFlo 4 Installation and User ’ s Guide Notes.
32 IntelliFlo 4 Installation and User ’ s Guide Notes.
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P/N 357269 - Rev B.
An important point after buying a device Pentair 4/160 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Pentair 4/160 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Pentair 4/160 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Pentair 4/160 you will learn all the available features of the product, as well as information on its operation. The information that you get Pentair 4/160 will certainly help you make a decision on the purchase.
If you already are a holder of Pentair 4/160, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Pentair 4/160.
However, one of the most important roles played by the user manual is to help in solving problems with Pentair 4/160. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Pentair 4/160 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
