Instruction/ maintenance manual of the product WBV Series PB Heat
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WB V/WV Boilers Series Oil Installation, Operation & Maintenance Manual As an E NERGY S TA R ® Partner, PB Heat, LLC has determined that certain firing rates of this product meet the E NERGY S TA R ® guidelines for energy efficiency .
USING THIS MANUAL 1 A . INST ALLA TION CLEARANCE . . . . . . . . . . . . .1 B . SPECIAL A TTENTION BOXES . . . . . . . . . . . .1 1. PREINST ALLA TION 2 A . CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . .2 B . AIR FOR COMBUSTION AND VENTILA TION .
1 A. INST ALLA TION CLEARANCE F ollow the installation instructions provided in this manual in the order shown. The order of these instructions has been set in order to provide the installer with a logical sequence of steps that will minimize potential interferences and maximize safety during boiler installation.
2 A. CLEARANCES Unit may be installed on combustible flooring, provided the boiler is not set on carpet and a metal drip pan is placed under the appliance. Unit may be installed in a closet with the above clearances. See also Section B, Air for Combustion and V entilation.
3 C. CHIMNEY / VENT AND DRAFT CONTROL 1. Draft Requirement – Minimum draft r equir ed in the vent system is -.03" to -.06" W .C. depending on boiler model, see T able 7.1 (Section 7). This draft is necessary to provide the necessar y draft over fire of -.
4 A. SETTING THE BOILER 1. Provide a level foundation, located as close as possible to the center of the heating system. 2. Refer to Figur es 2.1 and 2.
BOILER PLA CEMENT AND ASSEMBL Y (See T able 8.1 for parts identification). Figure 2.1: Steam boiler 5 Figure 2.2: W ater boiler.
A. PRESSURE TEST BLOCK ASSEMBL Y 1. Make up cold water supply connection to the boiler . 2. Install pressur e gauge or pr essure-temperatur e gauge in tapping provided. See Boiler Dimensional drawing, Figur es 7.1 and 7.2 (Section 7) 3. Plug all open tappings in the boiler and fill with water .
7 E. T ANKLESS HEA TER OR CO VERPLA TE 1. If a tankless coil is used (item 9), install as pictured. On water boilers, install in opening in front section. On steam boilers, install in opening in rear section. F or suggested piping of tankless water heaters refer to Figur es 3.
8 Figure 3.6: Piping with P eerless Indirect Water T ank Figure 3.7: Float Low Water Cut -off PIPING AND CONTROLS Figure 3.5: Piping to Isolate Boiler from Chilled Medium on Chiller Systems.
9 A. GENERAL All electrical wiring shall be done in accordance with the National Electrical Code and Local Requirements. Single pole switches including those of safety controls or protective devices shall not be wired in a grounded line. B. BURNER WIRING 1.
10 ELECTRICAL Figure 4.3: Water Boilers, P ackaged Figure 4.2: Water Boilers, Knockdown.
11 ELECTRICAL Figure 4.5: Steam with Probe Low W ater Cut -off Figure 4.4: Steam with Float Low Water Cut - Off.
12 ELECTRICAL Figure 4.6: Zoning with Circulators Figure 4.7: Zoning with Zone V alves.
13 BURNER SETUP & BOILER OPERA TION A. BURNER INST ALLA TION 1. The oil burner is supplied with a mounting flange fixed in position. 2. Mount the burner to the bur ner mounting plate (item 5) with four (4) 5/16" studs and nuts provided.
14 BURNER SETUP & BOILER OPERA TION E. CLEAN THE BOILER (STEAM BOILERS ONL Y) 1. Clean the boiler within one week after initial start-up. Cleaning will be more effective if boiler operates a day or two to loosen sediment and impurities in system. 2.
15 BURNER SETUP & BOILER OPERA TION BECKETT BURNER SPECIFIC A TIONS Boiler Model No . Burner Model No . Burner Head Static Plate Nozzle Size Pum p Pressure Start-up Settings Head Setting Air Shutter Air Band WBV -03-085 AFG- F3¹ F3 3-3/8" 0.
16 MAINTENANCE 6. MAINTENANCE W ARNING Product Saf ety Inf ormation Refractory Ceramic Fiber Product This appliance contains materials made from refractory ceramic fiber s (RCF). Airborne RCF , when inhaled, ha ve been c lassified by the International Agency f or Resear ch on Cancer (IARC), as a possib le carcinogen to humans.
17 MAINTENANCE A. GENERAL 1. Check pipes adjacent to cold walls or in unheated spaces. Insulate and tape them if necessary to be sure they can't fr eeze up.
18 MAINTENANCE 2. T o thoroughly clean the boiler it must be brushed down from the top. Alternatively , for limited space or minimum clearance to combustible installations, cleaning the heat e xchanger from the combustion chamber side is acceptable. If unit is e xtremely dirty , it may be necessary to brush from both directions.
19 BOILER DIMENSIONS & RA TINGS 7. BOILER DIMENSIONS & RA TINGS Figure 7.1: Boiler Dimensions, Water Boiler Figure 7.2: Boiler Dimensions, Steam Boiler Boiler Model Number Jack et Depth ".
20 T able 7.1: Boiler Ratings ✸ As an ENERG Y ST AR ® P artner , PB Heat, LLC has determined that these firing rates meet the ENERG Y ST AR guidelines for energy efficiency . ✝ T op venting only . ✚ Nozzles for these firing rates not provided as standard equipment.
21 R E PA I R PA R T S 8. REP AIR P ARTS Repair par ts are available from your installer or by contacting PB Heat, LLC, 131 S. Church St, Bally , P A 19503. Note: Remember to include boiler model number and serial number when ordering par ts. T able 8.
22 NOTES.
23 NOTES.
PP8046 R26 (8/08-10M) Pri nte d i n U.S.A . ©2008 WB V/WV Boilers Series Oil Installation, Operation & Maintenance Manual TO THE INST ALLER: This manual is the property of the owner and must be affixed near the boiler for future reference. TO THE OWNER: This boiler should be inspected annually by a Qualified Service Agency.
An important point after buying a device PB Heat WBV Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought PB Heat WBV Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data PB Heat WBV Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, PB Heat WBV Series you will learn all the available features of the product, as well as information on its operation. The information that you get PB Heat WBV Series will certainly help you make a decision on the purchase.
If you already are a holder of PB Heat WBV Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime PB Heat WBV Series.
However, one of the most important roles played by the user manual is to help in solving problems with PB Heat WBV Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device PB Heat WBV Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center