Instruction/ maintenance manual of the product EY6535-U1 Panasonic
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© 2001 Matsushita Electric Works Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. EY6535- U1 Cordless Multi Drill & Driver SPECIFICATIONS ORDER NO.
1 SCHEMATIC DIAGRAM 2 2 WIRING CONNECTIO N DIAGRAM 2 3 DISASSEMBLY INSTRUCTIONS 3 4 ASSEMBLY INSTRUCTIO NS 6 5 TROUBLESHOOTING GUIDE 10 6 EXPLODED VIEW 12 7 REPLACEMENT PARTS LIST 13 CONTENTS Page Pag.
■ HO W TO DISAS SEMBL E THE MAIN UNIT. 3 DISASSEMBL Y INSTRUCTIO NS Ref. No. 1A Proced ure 1A Remov al of Fixatio n Cover and Housin g. 1. Remove 4 screws tightened with the fixation cover and take it out. 2. Remove clutch handle, slider and anvil. 3.
Ref. No. 1C Proced ure 1A → → → → 1B → → → → 1C Remov al of Motor Mounting Base. 1. To remove the ring gear, unhook right and left side of the projections using a flat screwdriver. 2. After removing the ring gear, the internal parts can be remove one after another.
Ref.No.1E Proced ure 1A → → → → 1B → → → → 1D → → → → 1E Remov al of Gear Case Assem bly. 1. Take out the mode change handle. 2. Pull out 2 pins ( 2.5×33.6). 3. After removing pins, the internal parts of the gear case assembly can be removed one after another.
4 ASSEMBLY INSTRUCTIONS Ref.No.2A Proced ure 2A Assembly of Gear Case Block. 1. Assemble thrust plate, clutch gear, planet gear (3pcs), carrier, thrust plate and insert pins (2pcs). 2. Reinstall one piece of steel ball into each of 6 holes. 3. Assemble clutch plate and clutch spring.
Ref.No.2B Procedure 2A → → → → 2B Assem bly of Motor Mounting Base. NOTE : After loosening these screws, please replace them with new screws. The old screws have an adhesive that can not be reapplied. New screws are identified with blue adhesive.
Ref.No.2C Proced ure 2A → → → → 2B → → → → 2C Assem bly of Gear Box Assem bly. 1. Fit the driving carrier into the hole of the gear case assembly and the driving shaft assembly. 2. Confirm the connect piece is inside of the driving shaft block.
Ref.No.2E Proced ure 2A → → → → 2B → → → → 2C → → → → 2D → → → → 2E Assem bly of Housing. 1. Confirm proper position of the click springs and the position in each housing A and B. 2. Check that the widest protrusion (6mm) of adjusting screw is in the middle and the mode change handle is set to the IMPACT position.
(Refer to WIRING CONNE CTION DIAGR AM) 5 TROUBLESHOOTING GUIDE < TROUBLE > < CHECK > < REMEDY > Does not operate. <CHECK BATTERY PACK.> NO Replace battery pack. → If no less than 15.6 V DC is available across the (+) and (-) terminals, → the battery pack is OK.
< TROUBLE > < CHECK > < REMEDY > No speed-control. <CHECK FET.> NO Replace switch & FET → Even if FET block is defective, it can not be replaced individually. Replace → block. whole switch block. Shortcircuit (G: gate) and (S: source), and measure between it and (D: drain) with switch block.
6 EXPLODED VIEW 12 EY6535- U1.
7 REPLACEME NT PARTS LIST NOTE: *A = available as an optiona l accessory *B = only availab le as set *C = availab le individu ally Ref. No. Part No. Part Name & Description Remarks Per Unit 1 WEY6.
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