Instruction/ maintenance manual of the product FPU5-MT-220 Omega Speaker Systems
Go to page of 83
www .omega.com e-mail: info@omega.com U ser ’ s Guide FPU 5 -M T - 1 10 , F P U 5 - M T - 2 2 0 OM EG AFL E X ® Per i s t a l t ic P u m p M o t o r Shop online at MADE IN.
Servicing Nor th America: USA: One Omega Drive, P.O. Box 4047 ISO 9001 Certified Stamford CT 06907-0047 TEL: (203) 359-1660 FAX: (203) 359-7700 e-mail: info@omega.com Canada: 976 Bergar Laval (Quebec) H7L 5A1 TEL: (514) 856-6928 FAX: (514) 856-6886 e-mail: info@omega.
Remove the Packing List and verify that you have received all equipment, including the following (quantities in parentheses): FPU5-MT -1 10 or FPU5-MT -220 Peristaltic Pump Motor (1) Power Cord (1) Sp.
Page Unpacking Instructions ............................................................................ i Chapter 1 Introduction ....................................................................... 1-1 1.1 Description .............................
Peristaltic Pump Motor iii TABLE OF CONTENTS Page 6.6 Other Pumping Options ........................................................... 6-21 6.6.1 Auxiliary Out (Remote Monitor) .............................................. 6-21 6.6.2 Auxiliary In (Remote Start/Stop) .
Peristaltic Pump Motor iv TABLE OF CONTENTS Notes.
Index I I A Accessories ............................................ 10-1 Auxiliary In ........................................... 6-22 Auxiliary Out ....................................... 6-21 C Calibrating the Tubing .......................... 5-6 Calibration Accuracy .
Index I II Notes.
Index I III.
Intr oduction 1-1 1 1.1 Description The peristaltic pump motor offers micr oprocessor control and a digital display , and is designed to be fully compatible with our peristaltic pump. No mounting plate is needed, just two mounting screws. A 1 ⁄ 10 HP (75W) motor provides flow rates of up to 2280 mL/minute.
Introduction 1 1-2 Notes.
Par ts of the Pump Motor 2-1 2 2.1 Front View Figure 2-1. Front View of the Pump Motor T able 2-1. Front View Item Description Function 1 ON/OFF Switch Toggles the unit’s power on and off 2D isplay .
Parts of the Pump Motor 2 2-2 2.2 Left Side V iew Figure 2-2. Left Side View of the Pump Motor T able 2-2. Left Side View Item Description Function 1 ON/OFF Switch Toggles the pump motor’s power on .
2.3 Right Side V iew Figure 2-3. Right Side View of the Pump Motor T able 2-3. Right Side View Item Description Function 1 ON/OFF Switch Toggles the pump motor’s power on and off 5 Safety Cover Scre.
2.4 Membrane Keypad and Display Figure 2-4. Membrane Keypad and Display T able 2-4. Membrane Keypad Detail Item Description Function 2D isplay Shows pump messages; provides quantitative information wh.
T able 2-4. Membrane Keypad Details (cont’d) Item Description Function 21 FLOW RATE key Initiates the FLOW RATE Mode of pumping and displays the FLOW RATE setting of the pump motor; displays the act.
T able 2-5. UP and DOWN ARROW Keys Scrolling Limits If you last pressed the: The ARROW Keys Will Scroll Through: RPM key RPM settings from 10 RPM to 600 RPM TIME key SECONDS (from 0 to 59), MINUTES (f.
T able 2-6. Rear View (cont’d) Item Description Function 33 Auxiliary OUT Terminals Allow remote monitoring of the motor’s start or stop status 34 LANGUAGE Button Changes the language of the pump .
Parts of the Pump Motor 2 2-8 Notes.
Getting Star ted 3-1 3 3.1 Attaching the Pump 3.1.1 Introduction There ar e five possible mounting configurations for using the peristaltic pump motor . T able 3-1 describes these mounting configurations. T able 3-1. Pump Motor Mounting Configurations Number of Pumps on Number of Pumps on Reference Section Left Side Right Side 10 3.
Getting Started 3 3-2 3.1.2 Attaching a Single Pump Directly to the Motor Perform ALL of the steps in Chapter 3 before turning the motor on. Refer to Figures 3-1 thr ough 3-4. Figure 3-1. Pump in Closed Position Figure 3-2. Aligning the Rotor Shaft Figure 3-3.
5. Refer to Figure 3-4. With the pump and motor aligned, insert the mounting screws through the mounting holes in the pump, until they make contact with the threaded mounting holes in the face of the motor . 6. Tighten the screws fully with a 9/64 (M3.
3.2 Selecting T ubing Select a tubing material and size that is right for your application (the fluid and flow rate that you are pumping). T able 9-2 in Chapter 9, shows the average flow rates for different size tubing.
Figure 3-11. Closing the Stator Figure 3-12. Adjusting the Clamp Screw 1. Refer to Figure 3-8 and Figure 3-9. Snap open the Stator by pushing the spring-loaded area of the Latch. Remove any old tubing from the pump, if necessar y . 2. Refer to Figure 3-8 and Figure 3-10.
Getting Started 3 3-6 Notes.
Tu rning on the Power 4-1 4 4.1 Introduction to the T wo Display Modes The pump motor has two modes of operation defined by whether or not the motor is running. Refer to T able 4-1. These two modes are known as the STOPPED Display Mode and the RUNNING Display Mode .
Turning on the Power 4 4-2 3. T urn on the unit’ s power . Y ou are now in the STOPPED Display Mode (refer to Figure 4-1). The motor and the pump(s) are stopped. The display flashes, indicating that the pump motor is waiting for you to do something.
Operating the Pump Motor in the STOPPED Display Mode 5-1 5 5.1 Displaying Pump Messages in Five Different Languages The LANGUAGE button , located toward the bottom on the back of the pump motor , changes the language of the pump messages. 1. T o display pump messages in another language, press the LANGUAGE button .
T able 5-1. Pump Messages English French Spanish German Italian CAL OVERFLOW DÉPASSEM-ÉTALON! EXCES. CAL.! KAL ÜE BERLAUF! ECCEDENZA CALIB CALIBRATED! ÉTALONNE! CALIBRADO! KALIBRIERT! CALIBRATO Calibration FAIL ÉCHEC d’étalon FALLA Cal. KalibrierFEHLER Calib.
5.2 Defining the Direction of Pumping The INLET SELECT key , left and right pump icons, and green LEDs define the direction of pumping by specifying the tubing inlets and outlets. 1. Refer to Figure 5-1. 2. T o determine the direction of pumping, look at the left and right pump icons and green LEDs.
Figure 5-1. Defining the Direction of Pumping 3. T o change the direction of pumping, press the INLET SELECT key . The lit, green LEDs change positions. Fluid flows in the opposite direction. 4. T o change back to the original direction of pumping, simply press the INLET SELECT key again.
1. Press the TUBE ID key . The display shows the last TUBE ID setting used, in inches or millimeters. T able 5-2 lists all the pre-programmed tubing inner diameters.
5.4 Priming the T ubing Pressing the PRIME key causes the tubing to fill with fluid. 1. T o prime the tubing, press and hold down the PRIME key . As long as you hold down the PRIME key , fluid flows in the tubing, and the display shows “Priming...”.
Since tubes of differ ent materials, sizes, ages, and durometers produce dif ferent flow rates, the CALIBRA TE key allows you to calibrate each piece of tubing you use. Calibration accuracy data is shown in T able 9-1 in Chapter 9. Once the tubing is calibrated, you no longer need to be concerned about flow rate variances outlines in T able 9-3.
10. After you have finished dispensing, press the ST ART/STOP key to stop the pump motor . Then measure the dispensed fluid’ s volume using your calibrated beaker . 11. When you have determined the volume of the dispensed fluid, use the UP and DOWN ARROW keys to enter this volume on the display .
5.6 Measuring the T emperature of a Fluid The TEMP key displays the temperature of the fluid, as measur ed via an optional T ype K thermocouple probe. The pump motor is equipped with an SMP T ype K female thermocouple jack, located near the bottom on the back of the pump motor .
Operating the Pump Motor in the STOPPED Display Mode 5 5-10 xxx mL/min FLOW RA TE ACTION Displays current FLOW RA TE setting Display shows Using the UP ARROW key ( ) will cause the FLOW RATE value to scroll up to the maximum FLOW RATE determined by TUBE ID then scrolls over to the minimum FLOW RATE.
Operating the Pump Motor in the RUNNING Display Mode 6-1 6 6.1 The RPM Mode Figure 6-1 shows the overall block diagram of the RPM Mode in the RUNNING Display Mode . Figure 6-1. Block Diagram: Pumping in the RPM Mode In the RPM Mode , you pump fluid at a certain motor speed, without setting the amount of time you pump or the volume you dispense.
5. Use the UP and DOWN ARROW keys to enter the RPM setting you desire. Figure 6-2 shows the range of the RPM numbers you can work with. Figure 6-2. RPM Range 5. Once the display shows the RPM setting you desire, press the ST AR T/STOP key . As the fluid begins to dispense, the non-flashing display shows the actual RPM value of the pump.
6-3 T able 6-1 RPM MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE xxx rpm Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The display returns to the STOPPED Display Mode and shows the current RPM setting.
6-4 T able 6-1 (cont’d) RPM MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE FLOW RA TE xxx mL/min or xxx Liter/min Displays actual FLOW RATE Press the FLOW RATE key . The display flashes the fluid flow rate calculated for the RPM setting previously selected (xxx mL/min or xxx L/min).
6.2 The FLOW RA TE Mode Figure 6-3 shows the overall block diagram of the FLOW RA TE Mode in the RUNNING Display Mode . Figure 6-3. Block Diagram: Pumping in the FLOW RATE Mode In the FLOW RA TE Mode , you pump fluid at a certain flow rate, without setting the amount of time you pump or the amount of fluid you dispense.
5. Use the UP and DOWN ARROW keys to enter the FLOW RA TE setting you desire. Figure 6-4 shows the ranges allowed for the various tubing sizes. Figure 6-4. FLOW RATE Ranges Range (3/16” tube ID) 19 mL/min 20 mL/min . 499 mL/min 500 mL/min . 1 139 mL/min 1 140 mL/min Range (3/16” tube ID) 1 140 mL/min 1 139 mL/min .
Figure 6-4. FLOW RATE Ranges (cont’d) Range (4.0 mm tube ID) 15 mL/min 16 mL/min . 399 mL/min 400 mL/min . 856 mL/min 857 mL/min Range (4.0 mm tube ID) 857 mL/min 856 mL/min . 400 mL/min 399 mL/min . 16 mL/min 15 mL/min Range (5.0 mm tube ID) 21 mL/min 22 mL/min .
Figure 6-4. FLOW RATE Ranges (cont’d) 6. Once the display shows the FLOW RA TE setting you desire, press the ST ART/STOP key . As the fluid begins to dispense, the non-flashing display shows the calculated fluid flow rate. Refer to Section 6.5 to learn about how to prevent tubing from moving through the pump.
6-9 T able 6-2 FLOW RA TE MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE XXX mL/min or XXX L/min Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The display returns to the STOPPED Display Mode and shows the current FLOW RATE setting.
6-10 T able 6-2 (cont’d) FLOW RA TE MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE TIME FLOW RA TE xx:xx:xx Displays cumulative TIME since start Press the TIME key . The display flashes the time that the pump has been running (xx:xx:xx). xxx mL/min or xxx L/min Displays current FLOW RATE setting 1.
6.3 The TIME Mode Figure 6-5 shows the overall block diagram of the TIME Mode in the RUNNING Display Mode . Figure 6-5. Block Diagram: Pumping in the TIME Mode In the TIME Mode , you pump fluid at a certain motor speed or flow rate, for a particular amount of time.
4. When the display flashes the RPM or FLOW RA TE setting you desire, press the TIME key . The display shows the current TIME setting (xx:xx:xx) with either the HOURS, MINUTES, or SECONDS flashing. 5. T o change the HOURS setting, press the TIME key repeatedly , until the HOURS flash.
7. T o change the SECONDS setting, press the TIME key repeatedly , until the SECONDS flash. Use the UP and DOWN ARROW keys to enter the SECONDS setting you desire.
6-14 T able 6-3 TIME MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE xx:xx:xx Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The display returns to the STOPPED Display Mode and shows the time elapsed during pumping.
6-15 T able 6-3 (cont’d) TIME MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE TIME xx:xx:xx Displays current TIME setting 1. Press the TIME key . The display flashes the TIME setting you selected just before starting the pump. 2. Use the UP and DOWN ARROW keys to enter the TIME setting you desire.
6.4 The TOT AL VOLUME Mode Figure 6-7 shows the overall block diagram of the TOT AL VOLUME Mode in the RUNNING Display Mode . Figure 6-7. Block Diagram: Pumping in the TOTAL VOLUME Mode In the TOT AL VOLUME Mode , you pump a specific quantity of fluid at a certain motor speed or flow rate.
Operating the Pump Motor in the RUNNING Display Mode 6 6-17 6.4.1 Pumping in the TOT AL VOLUME Mode To pump fluid in the TOT AL VOLUME Mode , do the following: 1. Set up the pump motor for pumping, according to Chapter 3. 2. T oggle the ON/OFF switch to turn on the unit’ s power .
6. Once the display shows the TOT AL VOLUME setting you desire, press the ST ART/STOP key . As the fluid begins to dispense, the non-flashing display shows the calculated volume of dispensed fluid, as it occurs in time. In the TOTAL VOLUME Mode , the pump stops running after it dispenses the TOTAL VOLUME requested.
6-19 T able 6-4 T OT AL VOLUME MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE xxx mL or xxx Liters Pump motor’s power NOTE: if you turn off the pump motor’s power, the pump stops running. To continue pumping, turn on the unit’s power. The display returns to the STOPPED Display Mode and shows the volume of fluid dispensed during pumping.
6-20 T able 6-4 (cont’d) T OT AL VOLUME MODE KEY DISPLA Y ACTION T AKEN SHOWS AND PROCEDURE FLOW RA TE TOTAL VOLUME xxx mL/min or xxx L/min Displays actual FLOW RATE Press the FLOW RATE key . The display flashes the calculated fluid flow rate (xxx mL/min or xxx L/min).
6.5 Preventing T ubing from Moving During Pump Operation Once you start the pump, you may need to adjust the Clamp Screw slightly , to prevent the tube fr om creeping (moving) through the pump. Cr eeping tends to occur on tubing of larger sizes and tubing made fr om low friction materials (for example, Santoprene).
Figure 6-10. Schematic of Auxiliary Out Circuit 1. Connect the circuit shown to the Auxiliar y Out terminals with the motor stopped. 2. Press the ST ART/STOP key . The motor starts, and the LED in the circuit goes off. 3. Press the ST ART/STOP key . The motor stops, and the LED in the circuit lights up.
Tr oubleshooting Guide 7-1 7 7.1 Display Error Messages Error Message Problem Solution CAL OVERFLOW! While calibrating, you 1. Repeatedly press the have allowed the motor CALIBRATE key until to run at a high RPM the message “Prime or setting for a very long START?” appears.
Error Message Problem Solution Illegal Op Code 3. If the line voltage is (continued) inappropriate for the pump motor, move it to another line voltage source. B B There may be significant Check the pumping environment for electrical noise affecting devices that could be creating the pump motor.
Error Message Problem Solution Locked Rotor? B B (continued) There may be an internal problem. For internal problems, call Customer Service. Lost PHASE SYNC! There may be an internal problem. 1. Turn the unit’s power off and on, adjust the settings, and attempt to resume pumping.
Error Message Problem Solution Must STOP first! You have attempted to calibrate 1. Press the START/STOP key or change the direction of to stop the pump. Verify pumping while the pump that the display is in the is running. STOPPED Display Mode . 2. For information on how to change the direction of pumping, refer to Section 5.
Error Message Problem Solution OVERCURRENT! 6. Make sure the tubing is not caught on the bottom roller. Reposition the roller slightly and reload the tubing, if necessary. 7. Make sure no part of the tubing is being constricted by a clamp. Loosen clamps if necessary.
Error Message Problem Solution Short Circuit? The motor should have stopped, 1. Turn the unit’s power off and but instead, it is still running. on, adjust the settings, and attempt to resume pumping. 2. If the problem persists, call Customer Service.
Error Message Problem Solution Watchdog Failure! A A The pump motor’s software was Turn the unit’s power off and on, unable to track whatever the adjust the settings, and attempt to pump was in the process of resume pumping. doing. B B The line voltage may be bad.
7.2 Other Pumping Problems Problem Solution 1. Make sure the line cord is plugged into an active wall socket. 2. Check to see if the fuse is blown. Replace if necessary. Refer to Chapter 9 for fuse ratings and chapter 8 for instructions on how to replace it.
Problem Solution No flow out of the tube outlet D (cont’d) If the previous solutions do not help your situation, there may be a problem with the way the tubing is loaded in the pump(s). 1. Observe how the tubing is loaded in the pump(s) and, if necessary, reload it.
Problem Solution Motor will not turn 1. The tubing may be causing a jam. Observe how the tubing is loaded (OVERCURRENT condition) in the pump(s) and, if necessary, reload it. 2. Detach the pump(s) and check for a mechanical jam. Substitute another pump, if necessary.
Troubleshooting Guide 7 7-11 Notes.
T echnical Details 8-1 8 8.1 Theor y of Operation The pump motor consists of an electric motor and a pulley assembly controlled by a micropr ocessor and circuit board. Driven by ac power , the motor produces a torque which drives the pulley assembly .
Technical Details 8 8-2 Notes.
Specifications 9-1 9 Maximum Fluid Back Pressure: 20 PSI Max Suction Lift: 20 feet of H 2 O (6.1 meters of H 2 O) Temperature Range (Fluid): -50°F to 300°F (-46°C to -149°C) Flow Rate: 1 to 2280 m.
Flow rate tests were done with 20°C water at 0 PSI back pr essure. T able 9-2. A verage Flow Rates T ubing W all T ubing Size mL per Minimum Flow Maximum Flow Thickness Inner Diameter Revolution Rate at 600 RPM Rate at 600 RPM (mL/Minute) (mL/Minute) 1 ⁄ 16 " 1 ⁄ 32 " 0.
T ubing operating life tests are done at 600 RPM, with 20°C water , 0 PSI back pressure until the tubing breaks. Average tubing life hours are shown. However , tubing life varies considerably depending on tubing formulation, tubing back pressure, and fluid pumped.
T able 9-5. T ubing Size vs Min. Motor Speed Required for Priming * T ubing Size - ID Minimum Motor Speed (RPM) 1 ⁄ 32 " 300 1 ⁄ 16 " 250 1 ⁄ 8 " 100 3 ⁄ 16 "5 0 1 ⁄ 4 &q.
T able 9-6. A verage Flow Rates For Viscous Liquids T ubing W all T ubing Size Liquid Thickness Inner Diameter mL Per Revolution Viscosity Mineral Oil 1 ⁄ 16 " 1 ⁄ 32 "0 400 cps Mineral Oil 1 ⁄ 16 " 1 ⁄ 16 "0 . 005 400 cps Mineral Oil 1 ⁄ 16 " 1 ⁄ 8 " 0.
Specifications 9 9-6 Notes.
Spare Par ts and Accessories 10-1 10 The pump motor is equipped with a protective cover , which can be attached to whichever pump mounting site is not being used for pumping. Simply place the cover over the mounting site to avoid catching fingers or clothing in the groove of the motor shaft.
T able 10-2. Accessories (cont’d) Part Number * T ubing T ype Size Durometer (OD x ID) (Shore Hardness) RECOMMENDED TUBING TYPES AND SIZES TYVY Series Vinyl 3 ⁄ 16 x 1 ⁄ 16 68 TYVY Series Vinyl .
Yo u can use optional Peristaltic Pumps (Part Number FPU500) with the motor . Figure 10-1 shows a pump. Y ou can attach one pump to each side of the motor or two pumps to either side.
Spare Parts and Accessories 10 10-4 Notes.
W ARRANTY / DISCLAIMER OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 25 months from date of purchase. OMEGA ’ s W ARRANTY adds an additional one (1) month grace period to the normal two (2) year product warranty to cover handling and shipping time.
An important point after buying a device Omega Speaker Systems FPU5-MT-220 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Omega Speaker Systems FPU5-MT-220 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Omega Speaker Systems FPU5-MT-220 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Omega Speaker Systems FPU5-MT-220 you will learn all the available features of the product, as well as information on its operation. The information that you get Omega Speaker Systems FPU5-MT-220 will certainly help you make a decision on the purchase.
If you already are a holder of Omega Speaker Systems FPU5-MT-220, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Omega Speaker Systems FPU5-MT-220.
However, one of the most important roles played by the user manual is to help in solving problems with Omega Speaker Systems FPU5-MT-220. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Omega Speaker Systems FPU5-MT-220 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
