Instruction/ maintenance manual of the product 05220G Nilfisk-ALTO
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Form No. 70935A 1 1/07, Revised 12/09 Printed in the U.S.A. SCRUBTEC 770 S SCRUBTEC 770 L SCRUBTEC 784 S SCRUBTEC 784 L SCRUBTEC 795 S SCRUBTEC 795 L U.
-2- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 READ THIS BOOK This book has important information for the use and safe operation of this machine.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 3 - OPERA T OR SAFETY INSTRUCTIONS DANGER! Failure to read and observe all DANGER statements could result in severe bodily injury or death. Read and observe all DANGER statements found in your Owner ’s Manual and on your machine.
-4- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 OPERA T OR SAFETY INSTRUCTIONS W ARNING! Electrical components of this machine can “short-out” if exposed to water or moisture. Keep the electrical components of the machine dry .
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 5 - INTRODUCTION Nil fi sk AL TO’ s newly designed Scrubtec 795, 784 & 770 automatic scrubbers are ef fi cient and superior fl oor cleaning machines. The Scrubtec 795 uses two brushes or pads to scrub a path 97 cm wide.
-6- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 SPECIFICA TIONS: Model Scrubtec 795L Scrubtec 784L Scrubtec 770L Model Number 05231F 05221F 0521 1F Motor , V ac 1 HP (.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 7 - PROCEDURES FOR TRANSPORTING How T o Put The Machine In A V an Or T ruck W ARNING: The machine is heavy . Make sure you use two able persons to assist the machine in climbing the ramp.
-8- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 SYMBOLS USED ON SCRUBTEC 770, 784, 795 SYMBOLS USED ON SCRUBTEC 770S, 784S, 795S / 770L, 784L, 795L Hazard Alert .
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 9 - 71018A 71015A 71017A W ARNING READ OPERA TOR'S MANUAL BEFORE OPERA TING THIS MACHINE RISK OF FIRE • Use only com- mercially available fl oor cleaners and waxes intended for machine operation.
-10- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 MACHINE CONTROL P ANEL 770S, 784S & 795S Key Switch (See Figure #1, Item “A”) The key switch turns “ON” the power to the control panel. “0” is “OFF” and “I” is “ON”.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 1 1 - F G B F E C D A N I J K L M H1 H2 MACHINE CONTROL P ANEL 770S, 784S & 795S Figure #1.
-12- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 MACHINE CONTROL P ANEL 770L, 784L & 795L Key Switch (See Figure #2 Item “A”) The key switch turns “ON” the power to the control panel. “O” is “OFF” and “I” is “ON”.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 13 - F G B F E C D A H I J K L M MACHINE CONTROL P ANEL 770L, 784L & 795L Figure #2.
-14- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Position arrow indicating current position of squeegee (up or down) Indicators are on all the time showing current settings. Screens A vailable to Operator “Battery” blinks when low voltage occurs.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 15 - Figure #3a Figure #3b Figure #3c Figure #5 Figure #4 EN MACHINE CONTROLS & FEA TURES Squeegee Lift Handle (“S Class” models only) See Figure #3a, 3b, & 3c.
-16- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Figure #6a Figure #6b 38722B 38722B 38722B 38720B 38720B 38722B 38720B 38722B 38722B HOW TO PREP ARE THE MACHINE FOR OPERA- TION How T o Install The Batteries The Scrubtec machines use six 6-volt batteries.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 17 - Figure #7 Correct fi ll level HOW TO PREP ARE THE MACHINE FOR OPERA TION Battery Maintenance The electrical power to operate the machine comes from the storage batteries.
-18- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Figure # 8 Figure 8A HOW TO PREP ARE THE MACHINE FOR OPERA TION How T o Charge The Batteries W ARNING! Charging the batteries in an area without adequate ventilation could result in an explosion.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 19 - Figure #9 Figure #10 HOW TO PREP ARE THE MACHINE FOR OPERA TION How T o Install The Brushes Or Pad Drivers T o install the brushes or pad drivers on the machine, follow this procedure: 1.
-20- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 B A Figure #1 1 HOW TO OPERA TE THE MACHINE How to Operate the One T ouch System (“L Class” models only) One touch cleaning is a feature on the new Scrubtec W alk-behind Scrubber .
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 21 - Figure #14 Figure #12 Figure #13 Figure #15 Figure #16 HOW TO OPERA TE THE MACHINE How T o Operate the Squeegee (“S Class” models only) The squeegee wipes the fl oor while the vacuum motor removes the dirty solution from the fl oor .
Figure # 17 Figure #18 Figure #19 Page -22- Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 HOW TO OPERA TE THE MACHINE How T o Traverse Machine NOTE: Put the machine in the slow traverse speed (see fi gure #17). Use the machine in an area that has no furniture and objects until you can do the following: 1.
Figure #20 Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 - 23 - HOW TO OPERA TE THE MACHINE How to Clean a V ery Dirty Floor T o clean a very dirty fl oor , follow this procedure: 1. Apply solution to the fl oor. 2. Do not lower the squeegee.
-24- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Figure #21 Figure #22 Figure #23 B A MAINTENANCE Do These Procedures When Y ou End Y our Work 1. Drain the solution tank (Figure #21, item A) and the recovery tank (Figure #21, item B).
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 25 - Figure #24 Figure #25 MAINTENANCE These Maintenance Procedures Must Be Done Every Week: W ARNING! Maintenance and repairs must be done by authorized personnel only .
-26- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Figure #26 Figure #27 Figure #28 MAINTENANCE 7. Check the squeegee and the scrub brushes or the pad drivers for damage. 8. Check the squeegee and the vacuum hose for damage, leaks and obstructions.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 27 - Figure #29 Figure #30 Figure #31 A B 0.12" (3.0 mm) MAINTENANCE Adjusting Squeegee Blades When properly installed the front blade should be approximately .12 above the rear blade.
-28- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 HOW TO CORRECT PROBLEMS IN THE MACHINE PROBLEM CAUSE ACTION The machine does not remove all the water from the fl oor. The squeegee is up Lower the squeegee. The vacuum tank is full.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 29 - SCRUBTEC 770L / 784L / 795L WB Common Error Codes ERROR CODE CAUSE ACTION 3100 3101 3102 3103 3104 3105 Probable short circuit of output device.
-30- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 31 - Section II Parts and Service Manual (70935A) U.S. Patent No. 6,760,947; No.
-32- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Solution T ank Assembly 12/09 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 33 - Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Solution T ank Assembly 12/09 Item Ref.
-34- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Recovery T ank Assembly 12/09 1 2 3 4 5 6 3 7 8 9 37 38 39 36 35 34 33.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 35 - Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Recovery T ank Assembly 12/09 Item Ref.
-36- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 S / 784 S / 795 S Electrical Panel Assembly / Solo Speed Controller 12/09 43 38 51.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 37 - Nil fi sk AL TO SCRUBTEC 770 S / 784 S / 795 S Electrical Panel Assembly / Solo Speed Controller 12/09 Item Ref.
-38- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 S / 784 S / 795 S Electrical Panel Assembly / I-Drive Speed Controller 12/09.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 39 - Nil fi sk AL TO SCRUBTEC 770 S / 784 S / 795 S Electrical Panel Assembly / I-Drive Speed Controller 12/09 Item Ref.
-40- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 L / 784 L / 795 L Electrical Panel Assembly Drawing 2/07 Drawing # 10855E 22 6 3 7.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 41 - Nil fi sk AL TO SCRUBTEC 770 L / 784 L / 795 L Electrical Panel Assembly Parts List 2/07 Drawing # 10855E Item Ref.
-42- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770L / 784L / 795L Control Panel Assembly 12/09 1 2 3 4 3 5 6 7 7 9 8 10 12 13 15 16 17 18A 18B 19 20 21 22 23 24 25 26 28 29 27 30 30 31 32 Item Ref.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 43 - Nil fi sk AL TO SCRUBTEC 770S / 784S / 795S Control Panel Assembly / Solo Speed Controller 12/09 Item Ref.
-44- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770S / 784S / 795S Control Panel Assembly / I-Drive Speed Controller 12/09.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 45 - Item Ref. No. Qty Description 1 30592A 1 Control Handle 2 85815A 2 Screw , 5/16-18 x 1 1/2 3 980205 6 Washer ,.
-46- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Squeegee Swing Arm Assembly 12/09.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 47 - Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Squeegee Swing Arm Assembly 12/09 Item Ref.
-48- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 / 784 Squeegee Assembly 12/09.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 49 - Nil fi sk AL TO SCRUBTEC 770 / 784 Squeegee Assembly 12/09 Item Ref. No. Qty Description 10803KL Squeegee Asm. 1 25201B 2 Knob 2 34260B 1 Squeegee Gasket 3 81301A 2 Nut, 3/8-16 Jam SS 4 30048A 2 Wheel, Gide 4” Diam.
-50- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 795 Squeegee Assembly 12/09.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 51 - Item Ref. No. Qty Description 10817KL 1 Squeegee Assy (STD) 1 25201B 2 Knob 2 34260B 1 Squeegee Gasket 3 81301.
-52- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 T raverse System Assembly 2/05 12 13 31 32 30 13 21 20 15 14 3 19 28 1.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 53 - Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 T raverse System Assembly 2/05 Item Ref. No. Qty Description 1 66531A 1 Swing Arm Pin 2 83671 1 1 Hair Pin 3 81 104A 2 Nut, .
-54- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Brush Head Assembly Drawing 2/05 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 1.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 55 - Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Brush Head Assembly Parts List 1 1/07 Item Ref. No. Qty Description 1 82501A 2 Pin 2 766780 2 Hair Pin 3 38723A 2 Nylon Spacer 4 52497A 1 Actuator & T ube Asm.
-56- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Brush Motor #45036A 2/05 13 Seam Location 7 12 15 5 6 4 1 2 3 14 16 17 12 13 Rotation 8 9 10 11 Item Ref. No. Qty Description 1 46734A 1 Stator Assembly (w/Magnets & Clips) 2 40318A 1 Armature Asm.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 57 - Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Gear Box #54238A 2/05 9 8 7 6 5 4 3 2 1 Item Ref.
-58- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 / 784 / 795 Imperial T ransaxle Parts 2/05 PN 591 16A To replace coupler remove these two screws (Black) to separate the motor from gearbox to allow access to coupler PERMANENT MAGNET MOTOR MFG.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 59 - Item Ref. No. Qty Description Wheel Flange Kit (includes Flange, 1 10357A 2 Studs, Key , Snap Rings & Shim.
-60- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 ACCESSORIES Description Part No. Power W and System Kit 10892A Soft Caster Asm.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 61 - Nil fi sk AL TO SCRUBTEC 770 S / 784 S / 795 S Electrical Schematic (Solo Controller) 9/05.
-62- FORM NO. 70935A Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 Nil fi sk AL TO SCRUBTEC 770 S / 784 S / 795 S Electrical Schematic (I-Drive Controller) 12/09.
Nil fi sk AL TO Operator's Manual - SCRUBTEC 770 / 784 / 795 FORM NO. 70935A - 63 - Nil fi sk AL TO SCRUBTEC 770 L / 784 L / 795 L Electrical Schematic 9/05.
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Overenstemmelseserklaering Declarati on de conformité Samsvarserklaering Declaration of conformity Verklaring van overeenstemming Vaatimust enmukaisuusvakuutus Konformitätserklärung Dichiarazione d.
Nil fi sk AL TO reserves the right to make changes or improvements to its machine without notice. Always use genuine Nil fi sk AL TO Parts for repair .
Division of Nil fi sk-Advance A/S Industrivej 1 9560 Hadsund Denmark T el.: (+45) 72 18 21 00 Fax: (+45) 72 18 21 1 1 E-mail: salg@nil fi sk-alto.dk E-mail: service@nil fi sk-alto.
An important point after buying a device Nilfisk-ALTO 05220G (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Nilfisk-ALTO 05220G yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Nilfisk-ALTO 05220G - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Nilfisk-ALTO 05220G you will learn all the available features of the product, as well as information on its operation. The information that you get Nilfisk-ALTO 05220G will certainly help you make a decision on the purchase.
If you already are a holder of Nilfisk-ALTO 05220G, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Nilfisk-ALTO 05220G.
However, one of the most important roles played by the user manual is to help in solving problems with Nilfisk-ALTO 05220G. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Nilfisk-ALTO 05220G along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center