Instruction/ maintenance manual of the product 94NC New Buck Corporation
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MODEL 94NC NON-CA T AL YTIC UNIT Buck Stove FEATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY FIREPLACE INSER T & FREEST ANDING SAFETY NOTICE IF THIS HEATER IS NOT PROPERLY INSTALLED, A H OUSE FIRE MAY RESULT. FOR YOUR SAFE TY, FOLLOW THE INSTALLA TION INSTRUCTIONS.
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T ABLE OF CONTENTS Important Inst ructions ............................................................................ 2 SECTION I: In troducti on ....................................................................... 3 T ype of wood and lo ading procedu res .
INST ALLA TION, OPERA TION, AND MAINTENANCE INSTRUCTIONS MODEL 94NC BEFORE INST ALLING YOUR NEW BUCK ST OVE, READ THE ENTIRE INSTRUCTION MANUAL IMPOR T ANT INSTRUCTIONS The New Buck Corp.
SECTION I INTRODUCTION Your new MODEL 94NC is a non- catalytic unit designed to meet the most stringent em issions standards without use of a catalytic combustor. This effect is achieved through use of secondary air which is mixed with primary air in unit’s firebox.
EP A COMPLIANCE ST A TUS The Model 94NC heater meets U.S. Environmen tal Protection Agency’s Emission limit s for non- cat wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to deliver heat at rates ranging from ap proximately11,900to42,000BTU/hr for the Model 94NC.
SECTION II MASONR Y INSER T INST ALLA TION The Model 94NC may be installed using an all masonry fireplace built in accordance with Uniform Building Code and National Fire Prot ection Association (NFPA). The first step in this type of installation is to determine accepta bility of fireplace and chimney for use with a woodstove.
POSSIBLE TOOLS NEEDED FOR INST ALLA TION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are r eadily available at mo st hardware stores.
OPTION (B) Figu re 3 , REMOVE DAMPER OR WIRE IT OPEN BLOCK-OFF PLATE OR DAMPER ADAPTER SEAL TRIM PANELS WITH INSULATION OR HIGH TEMPERATURE CAULK STAINLESS STEEL CHIMNEY CONNEC- TOR MUST EXTEND 1’ PAST THE BLOCK-OFF PLATE OR TO THE FLUE LINER NOTE: Follow installation instruction with Direct Connection Kit.
INST ALLA TION PROCEDURE (Use a chimney connector or a Listed Direct or Positive Connect) (See Pag e 6). POSITIONING HEATER When positioning heater, the fo llo wing conditions MUST be met! (See Figure 5). 1. The front of flue opening must be pos itioned BEHIND rear edge of the lintel to ensure p roper draft.
8. Obtain outer trim kit provided with insert kit and slip over top and sides of trim panels.(See Figure 7). (Top ends of outer trim may need to be trimmed to fit). 9. Using insulation provided, peel a n d stick to back of panels overlapping fireplace dimensions by 1" on each side and top.
The connector and/or chimney should be inspect ed at least once a m onth during the heating season to determine if a creosote buildup has occurred. CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURI NG THE FIRST TWO OR THREE FIRINGS.
SECTION IV RESIDENTIAL FREEST ANDING INST ALLA TION Select an installation location that will gi ve best air flow from front of heater to remainder of home. PREP ARING STOVE FOR INST ALLA TION 1. Inspect unit for any obvious physical damage. 2. Plug power cord into a 115V AC outlet to test motor.
Chimney This model is designed for connection to an y listed 2100º UL103 HT chimneys and parts. Follow chimneys manufacturer's instructions carefully.
Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefor e Rbrick = 1/C = 1/1.25 =0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431 Step (c): Compare proposed system R of 1.23 1 to specified R of 0.893. Since proposed system R is greater than required , th e system is acceptable.
Page 14 a) Minimum 3.5-in thick brick masonry all framed into combustible wall with a minimum of 12-in brick separation from c lay liner to combustibles . The fireclay li ner shall run from outer surface of brick wall to, but not beyond , the inner sur face of chimney flue liner an d shall be firmly cemented in place.
B. Wall Exit Into Metal Tee-Box 1. Mark plumb line on wall directly be hind center of h eater. (See Figure 11). NOTE: When using 24# ga. minimum blue or black steel pipe, maintain 18" between pipe and ceiling. NOTE: Floor protector must be under horizont al pipe exit (See Fi gure 13.
3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to ceiling as noted in (Figure 12). This will give you center of hole for chimney penetration. 4. After locating center of penetration, inst all tee-box and chimney as per chim ney manufacturer's specifications.
Connectors may pass through walls or partitions constructed of com bustible material if connector is: (a) Either listed for wall pass-through or is routed through a device listed for wall pass- through and is installed in accordance with conditions of listing.
FINAL CHECK 1. Recheck specified clearances. 2. Re move all foreign material from firebox area. 3. Open primary air control. Primary Air Controls: The primary air inta ke control is located at right bottom side of hearth.
CLEARANCES FOR MODEL 94NC MINIMUM CLEARANCES TO COMBUSTIBLES RESIDENTIAL SINGLE W ALL CONNECT OR Figure 13 A B C D E F G H MODEL 94NC 25" 8" 10.5" 8" 8" 6" 20" 10” NOTE: All clearances are to combustibles usin g single wall pipe, mi nimum floor protector .
SECTION VI WOOD HEA TER SAFETY Certain safety hazards are inhe rent in any wood heater installa tion. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chim ney should be thoroughly checked to be sure there are no holes or weak spots which coul d allow sparks or hot gases to escape.
SECTION VII OPERA TION This section of the manual is to help you get maximum efficiency and maximum sm oke (particulate) reduction from your heater. If you should experien ce any difficulty or have any questions concerning your heater, contact your dealer for assistance.
ROOM AIR BLOWER OPERA TION Your heater is equipped with a room air blower. For opera tion and wiring see figure 14. For your convenience your heater is equipped with a rheostat with which you are able to select air flow. The auto and manual switch will allow you to select th e position at which thermostat will function.
SECTION VIII TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Sluggish Heater Obstruction in chimney Check for and remove obstruction Improperly sealed trim kit or direct connect kit (a) Check trim kit gask eting seal to fireplace and gasket as necessary to seal unit.
TROUBLESHOOTING (Continued) PROBLEM POSSIBLE CAUSE SOLUTION High fuel consumption Improper regulation of draft or inlet air (a) Close inlet air control as much as possible to maintain desired heat out.
REPLACEMENT P AR TS FOR MODEL 94NC Description Part Number 1. Primary Air Handle PS 94NC040 2. Door Handle Assembly PA 910096 3. Door Latch PC 910098 4. Door Handle Washer PO 91WASH 5. Front Door Bushing PO 910102 6. Door PC 912651 7. Carling Fan Auto/Man Switch PE RC211RB 8.
NEW BUCK CORPORA TION (NBC) "LIMITED W ARRANTY" FOR THE BUCK ST OVE PLEASE READ THIS W ARRANTY CAREFULL Y PRODUCTS COVERED This warranty covers the new Buck Stove h eating unit, so long as i.
If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at: New Buck Corporation Customer Service Departm ent P. O. Box 69 Spruce Pine, NC 28777 CONDITIONS AND EXCLUSIONS (A) Replacement of parts may be in the form of new or fully reconditioned parts, at NBC's option.
An important point after buying a device New Buck Corporation 94NC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought New Buck Corporation 94NC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data New Buck Corporation 94NC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, New Buck Corporation 94NC you will learn all the available features of the product, as well as information on its operation. The information that you get New Buck Corporation 94NC will certainly help you make a decision on the purchase.
If you already are a holder of New Buck Corporation 94NC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime New Buck Corporation 94NC.
However, one of the most important roles played by the user manual is to help in solving problems with New Buck Corporation 94NC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device New Buck Corporation 94NC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center