Instruction/ maintenance manual of the product N415-0158 Napoleon Grills
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N415-0158 APR 1 1/07 NAPOLEON APPLIANCE CORPORA TION ., 214 BA YVIEW DR., BARRIE, ONT ARIO, CANADA L4N 4Y8 PHONE: (705)726-4278 F AX: (705)725-2564 EMAIL: care@nac.
2 NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station.
3 SAFETY PRECAUTIONS Do not store or use gasoline or other flammable liquids or vapor in the vicinity of this or any other appliance. An L.P . cylinder not connected for use must not be stored in the vicinity of this or any other appliance.
4 NA TURAL GAS HOOK-UP: This natural gas grill is supplied with a 10f t supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water column.
5 LEFT BURNER SIDE BURNER LEFTCENTER BURNER LIGHTING INSTRUCTIONS RIGHTCENTER BURNER The propane cylinder is equipped with an excess flow device. Unless all burners are turned off prior to turning the cylinder on, only small flames will be achievable.
6 OPERA TING THE GRILL BURN IN PROCEDURE When lit for the first time, the gas grill will emit a slight odour . This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.
7 Most people don’t realize that the heat source that we are most familiar with, namely the sun warms the earth using mainly infrared energy . Infrared energy is a form of electro-magnetic energy that has a wavelength just greater than the red end of the visible light spectrum, but less than that of radio waves.
8 If the burner is getting too little air , the flames will be lazy yellow , and possibly produce soot. If the burner is getting too much air , the flames will be lifting erratically from the burner and may cause difficulties when lighting. 1. T o adjust the air shutter , remove cooking grids and sear plates and leave lid open.
9 TUBE BURNER - The burner is made from heavy wall 304 stainless steel, but due to the extreme heat and corrosive environment, surface corrosion will occur . Use a brass wire brush to remove surface corrosion. Clean any blocked ports using an opened paper clip.
10 Problem Possible Causes Solution Low heat / Low flame when valve turned to high. For propane - improper lighting procedure. Ensure lighting procedure is followed carefully . All gas grill valves must be in the off position when the tank valve is turned on.
11 ORDERING REPLACEMENT P ARTS Before contacting the customer service department, check the NAC web site for more extensive cleaning, maintenance, troubleshooting and part replacement instructions at www .napoleongrills.com. Contact the factory directly for replacement p art s and warranty claims.
12 ASSEMBL Y INSTRUCTIONS CAUTION : During unpacking and assembly it is recommended that you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly.
13 16 X N570-0073 (1/4-20 X 3/8”) 3/8 16 X N450-0027 (1/4-20) Caster Inst allation 1 Magnet Inst allation Snap magnets into slots in front of bottom shelf. 2 7/16 2 x N430-0002 MAGNET CA TCH Attach (4) casters using (4) 1/4 - 20 X 3/8” screws and (4) 1/4-20 lock nuts for each caster .
14 4 X N570-0080 (#14 X 1/2") 3/8 4 Lef t and Right Cart Panel Inst allation Install end cart panels ensuring slots in panel are to the top, rest panel on bottom shelf and line up holes. Fasten using (4) #14 x 1/2” screws. PROP ANE ONL Y 3 Insert propane tank ring into slots in bottom shelf as shown.
15 PROP ANE ONL Y 6 6 X N570-0080 (#14 X 1/2") 3/8 5 Fit rear cart panel between the two end panels, ensure large hole in panel is to the bottom right hand corner as illustrated.
16 4 X N570-0080 (#14 X 1/2") DRA WER/HOUSING INST ALLA TION Place complete drawer housing assembly onto bottom shelf lining up holes in housing with holes in bottom shelf.
17 3/8 PROP ANE ONL Y 9 Prop ane T ank Heat Shield Inst allation Attach prop ane tank heat shield above prop ane t ank ring. Attach one end under lip of back panel and other end to underside of front cabinet support.
18 TWO PEOPLE ARE REQUIRED FOR THIS STEP 6 x N570-0073 (1/4-20 x 3/8”) 3/8 10 Grill Head Inst allation PROP ANE ONL Y - T o avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator up under control panel.
19 12 Insert (4) 1/4-20 x 5/8” screws through washers into threaded holes in side of base, do not tighten all the way . Slide assembled side shelf over screw heads and finish tightening.
20 Side Burner Inst allation 3/8 13 Insert (4)1/4-20 x 5/8” screws through washers into threaded holes in side of base. Do not tighten all the way . Slide assembled side burner over screw heads and finish tightening. Fit orifice into burner tube and secure with hose retainer clip sup- plied.
21 3/8 14 Assembling Side Enclosures T ake (1) side enclosure panel and place on solid surface. Fasten top and bottom to side using (8) #14 x 1/2” screws. Repeat for other side. 16 X N570-0080 (#14 X 1/2") 3/8 15 Side Enclosure Inst allation Insert (2) #14 x 1/2” screws into holes in back of side cabinet panel as shown.
22 BUSHING 8 x N120-0010 THREAD CAPS Attach the supplied thread caps to the threads of the screws inside your grill cabinet as illustrated, both top and bottom. 16 Thread Cap Inst allation Bushing and Magnet Inst allation Insert bushing into either end of bottom shelf and into either of side enclosures.
23 Insert pivot rod through hole on inside top of door . Holding door in one hand, direct pivot rod into hole in underside of front beam. Once secure, let rod slide down and through hole in bottom of door and into bushing in bottom shelf.
24 Insert pivot rod through hole on inside top of door . Holding door in one hand, direct pivot rod into the top bushing on the enclosure. Once secure, let rod slide down and through hole in bottom of door and into bushing.
25 Postion grills and warming rack into base as shown. Rest warming rack on brackets inside hood and grills on front and back lip of base. Sear Plate , Grill and W arming Rack Inst allation. 3 X N305-0057 20 Insert sear plates into base, position one over each tube burner with slots down to allow drippings to travel through.
26 Grease T ray and Holder Inst allation 22 Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder . Drip Pan Inst allation 23 Slide drip pan into rear of base as shown.
27 CLIP HOSE T O SIDE P ANEL USING HOSE RET AINER CLIP SUPPLIED PROP ANE ONL Y 3/4 2 X NA TURAL GAS ONL Y 1x105-0002 CLIP HOSE T O SIDE P ANEL USING HOSE RET AINER CLIP SUPPLIED INST ALL BUSHING INTO BACK P ANEL THIS MUST BE PERFORMED BY A LICENSED GAS FITTER.
28 A LEAK TEST MUST BE PERFORMED A T THE FOLLOWING TIMES: •BEFORE INITIAL USE EVEN IF THE GRILL W AS DEALER ASSEMBLED. •A T LEAST ONCE PER YEAR. •WHENEVER ANY GAS COMPONENT HAS BEEN REPLACED.
29 P ARTS LIST x - standard p - propane units only p - appareils propane seulement x - compris n - natural gas units only n - appareils gaz naturel seulement ac - accessory ac - accessoires I t em P a.
30 P ARTS LIST I t em P art # Des c ript ion 730 N 72 5 -0 0 3 7 re ar b urn er va l v e n 47 N 4 75- 0 183P lef t / r ight s ide panel c ab inet enc los ur e x 48 N 555-0018 door piv ot rod x 49 N 01.
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32 NOTES.
An important point after buying a device Napoleon Grills N415-0158 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Napoleon Grills N415-0158 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Napoleon Grills N415-0158 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Napoleon Grills N415-0158 you will learn all the available features of the product, as well as information on its operation. The information that you get Napoleon Grills N415-0158 will certainly help you make a decision on the purchase.
If you already are a holder of Napoleon Grills N415-0158, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Napoleon Grills N415-0158.
However, one of the most important roles played by the user manual is to help in solving problems with Napoleon Grills N415-0158. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Napoleon Grills N415-0158 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
