Instruction/ maintenance manual of the product S-500 Multiquip
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OPERA TION AND P AR TS MANUAL Re vision #0 (10/01/04) Submersible Pumps Model S-500 Series THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES..
P A GE 2 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #0 (10/01/04) © COPYRIGHT 2004, Multiquip INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 3 S-500 SERIES SUB. PUMP — T ABLE OF CONTENTS Submersible Pump Component Drawings S-500P , S-500UL, S-500CE Pump Assemb ly ... 26-29 S-500P , S-500UL Electr ic Motor Assembly .
P A GE 4 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — P AR TS ORDERING PROCEDURES When ordering parts, please supply the fo.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 5 S-500 SERIES SUB. PUMP — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when operating this equipment.
P A GE 6 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — R ULES FOR SAFE OPERA TION F ailure to f ollow instructions in this m.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 7 S-500 SERIES SUB. PUMP — R ULES FOR SAFE OPERA TION . Emergencies ■ AL W A YS know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest fir st aid kit .
P A GE 8 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P ARTS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — DIMENSIONS Figure 1.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 9 S-500 SERIES SUB. PUMP — SPECIFICA TIONS 1. Motor Rotation – Upon star t-up, the pump " kicks " in the opposite direction of motor rotation.
P A GE 10 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — GENERAL INFORMA TION Introduction The Multiquip Model S-500 series .
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 11 S-500 SERIES SUB. PUMP — COMPONENTS 6 . Carrying Handle – Always carry the submersible pump by its handle.
P A GE 12 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — FLO A T SWITCHES Float Switch Theor y Mercury monitoring is a mercu.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 13 Float Switch Single or dual control float switches can be used for the unattended operation of the submersible pump. When using the piggy- back power configuration (plug), the S-5 00 series pumps DO NOT require the use of a control box.
P A GE 14 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) Control Box (CB3) F or special remote pumping applications of the submersib le pump , a control bo x ( Model CB3 ) ma y be required.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 15 S-500 SERIES SUB. PUMP — OPERA TION Hose Connections 1 . Connect a 2-inch hose to the discharge port on the pump as shown in Figure 8. Make sure that the hose is attached correctly to the discharge port.
P A GE 16 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — CONTR OL BO X INST ALLA TION The S-500 series submersible pumps are also designed to work with a control bo x ( Model CB3 ).
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 17 2 . Remove the pump AC input connector housing from the control box, then route the power cord through the cable gland on the control box. 3 . Connect the pump power cord to the contactor as shown in Figure 7 and T able 7.
P A GE 18 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — CLEAN-UP Pump Shut-Down/Clean-up 1 . Remove the power from the pump by turning off the circuit breaker or switch that provides power to the pump.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 19 S-500 SERIES SUB. PUMP — MAINTENANCE LUBRICA TION T o chec k the oil le v el of the mechanical seal perf orm the following: DISASSEMBL Y Refer to Figure 11 for location of parts to be removed.
P A GE 20 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — TR OUBLESHOO TING G N I T O O H S E L B U O R T P M U P .
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 21 Figure 12. Pump Performance Curves S-500 SERIES SUB. PUMP — PERFORMANCE CUR VES 0 0 10 20 30 Cap acity(US.G acity(US.G .P .M) 60 40 20 T OT AL HEAD CAP ACITY Max 34 FT Max 34 FT Max 61 G Max 61 G .
P A GE 22 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — WIRING DIA GRAMS LEAD WIRES AC POWER CORD U V BLACK (LINE) WHITE (N.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 23 NO TE P A GE.
P A GE 24 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500 SERIES SUB. PUMP — EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 25 S-500 SERIES SUB. PUMP — SUGGESTED SP ARE P AR TS S-500P/UL SUBMERSIBLE PUMP 1 T O 3 UNITS Qt y . P/N Description 1 ............ 020S500UL120 ........
P A GE 26 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500P , S-500UL, S-500CE SUBMERSIBLE PUMP ASSY .
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 27 S-500P , S-500UL, S-500CE SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 1 020S500UL001 CASING 1 3 020S500UL003 IMPELLER ................
P A GE 28 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) 214 224 74 60 918 299 300 238 170 5 829 53 4 3 829 894 893 895 7 34 67 65 265 444 127 121 125 120 264 146 891 302 11 9 174 103 102 431 1 S-500P/UL/CE — ELECTRIC SUBMERSIBLE PUMP ASSY .
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 29 S-500P , S-500UL, S-500CE SUBMERSIBLE PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARK 127 020S500UL127 CARR YING HANDLE 1 14 6 020S500P146 STRAINER ..
P A GE 30 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500P/UL — ELECTRIC MO T OR ASSY . S-500P/UL ELECTRIC MO T OR ASSY .
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 31 S-500P/UL ELECTRIC MO T OR ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 32 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) S-500CE — ELECTRIC MO T OR ASSY . S-500CE ELECTRIC MO T OR ASSY .
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 33 S-500CE — ELECTRIC MO T OR ASSY . S-500CE ELECTRIC MO T OR ASSY .
P A GE 34 — S-500 SERIES SUBMERSIBLE PUMPS — OPERA TION & P AR TS MANU AL — REV . #0 (10/01/04) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PA R T S P A YMENT TERMS T er ms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 35 NO TE P A GE.
OPERA TION AND P AR TS MANUAL MUL TIQUIP INC. 18910 WILMINGTON AVE. CARSON, CALIFORNIA 90746 800-421-1244 • 310-537-3700 F AX: 310-537-3927 E-mail:mq @multiquip.
An important point after buying a device Multiquip S-500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip S-500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip S-500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip S-500 you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip S-500 will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip S-500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip S-500.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip S-500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip S-500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
