Instruction/ maintenance manual of the product QP3TH Multiquip
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OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .
P A GE 2 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) PROPOSITION 65 W ARNING.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 3 NOTES.
P A GE 4 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) T ABLE OF CONTENTS QP3TH Centrifugal Pump Proposition 65 W ar ning ........................................... 2 T able Of Contents ...............................
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy .
P A GE 6 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be follo wed at all times when operating this equipment.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER operate this equipment without proper protectiv e clothing.
P A GE 8 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) SAFETY INFORMA TION CA UTION NEVER lubr icate components or attempt service on a running machine. NEVER bloc k or restrict flow from discharge hose. Remov e kinks from discharge line bef ore star ting pump .
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 9 SAFETY INFORMA TION Store fuel in appropriate containers, in well-v entilated areas and aw ay from sparks and fl ames . NEVER use fuel as a cleaning agent.
P A GE 10 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) ENVIRONMENT AL SAFETY/DECOMMISSIONING NO TICE Decommissioning is a controlled process used to saf ely retire a piece of equipment that is no longer ser viceab le.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 11 T able 1. Specifications (Pump) Pump Model QP3TH T ype T rash Pump Suction 3.0 in. (76 mm.) Discharge Size 3.0 in. (76 mm.) Maximum Pumping Capacity 396 gallons/minute (1,500 liters/minute) Max.
P A GE 12 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) SPECIFICA TIONS (ENGINE) T able 2. Specifications (Engines) Engine Model HOND A GX240K1QA2/ GX240U1QA2/GX240UT2QA2 T ype Air-cooled 4 stroke , Single Cylinder , OHV , Horizontal Shaft Gasoline Engine Bore x Stroke 3.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 13 ground in a le v el position. NEVER place the pump on soft soil. The suction hose or pipe connection should alwa ys be checked f or tightness and leaks. A small suction leak in the hose or fittings could pre vent the pump from priming.
P A GE 14 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) PUMP COMPONENTS Figure 3 shows a typical application using the QP3TH centrifugal pump . Please note that this pump is intended for the remov al of clean water . Figure 3.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 15 6 . Choke Lever — Used in the star ting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture. 7 . Air Cleaner — Pre vents dirt and other debr is from entering the fuel system.
P A GE 16 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) INSPECTION (ENGINE) CA UTION DO NO T attempt to operate the pump untilthe Saf ety Information, General Inf or mation and Inspection sections of this manual ha ve been read and thoroughly understood.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 17 7 . The discharge hose is usually a collapsible (thin-walled) hose , howe ver if a thin-walled discharge hose is not av ailable, a rigid suction hose can be substituted in its place.
P A GE 18 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) OPERA TION ST ARTING THE ENGINE 1 . Place the engine fuel valv e lev er (See Figure 7) to the ON position.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 19 OPERA TION Figure 13. Choke Lever (Open) 8 . Bef ore the pump is placed in to operation, run the engine f or sev eral minutes. Check f or fuel leaks, and noises that would associate with a lose component.
P A GE 20 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) PUMP V A CUUM TEST T o perf or m the pump v acuum test do the f ollowing: 1 . Remov e the pump fill cap (See Figure 3), and fill the pump with water . 2 . Star t the engine as outlined in the initial star t-up section, and wait f or the pump to begin pumping.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 21 MAINTENANCE (PUMP) Figure 18. Pump V acuum T ester.
P A GE 22 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) ENGINE MAINTENANCE P erform engine maintenance procedures as referenced b y T able 6 below: T able 6.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 23 ENGINE AIR CLEANER 1 . Remov e the air cleaner cov er and f oam filter element as shown in Figure 21.
P A GE 24 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) MAINTENANCE (ENGINE) SP ARK ARRESTER CLEANING Clean the spark arrester ev er y 6 months or 100 hours . 1 . Remov e the 4 mm screw (3) from the e xhaust deflector , then remov e the deflector .
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 25 STORAGE PUMP ST ORA GE F or storage of the pump f or ov er 30 days , the f ollowing is required: Drain the fuel tank completely . Run the engine until the fuel is completely consumed.
P A GE 26 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) TROUBLESHOOTING (ENGINE) T able 7. Engine T roubleshooting Symptom P ossible Pr oblem Solution Difficult to start Fuel is av ailable but spark plug will not ignite.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 27 T able 7. Engine T roubleshooting Symptom P ossible Pr oblem Solution Operation not satisfactory Rotational speed fluctuates. Gov ernor adjustment improper? Adjust gov ernor to correct lev er .
P A GE 28 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the diff erent symbols and remarks used in the Parts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions .
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 29 SUGGESTED SP ARE P AR TS QP3TH TRASH PUMP WITH HONDA GX240K1QA2/GX2 40U1QA2/GX240UT2QA2 ENGINES 1 to 3 units Qty . P/N Description 1............1992040032 .......
P A GE 30 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) PUMP ASSEMBL Y.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 31 N O. P ART NO . P ART NAME QTY . REMARKS 1 1992100011 CASING 1 2 1992100020 CASING CO VER 1 3 13910001600014 SUCTION CO VER 1 4 1992100173 DRAIN CO VER ..........
P A GE 32 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) PUMP ASSEMBL Y.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 33 PUMP ASSEMBL Y N O. P ART NO . P ART NAME QTY . REMARKS 38 0181090820 BOL T SET W/SPRING W ASHER M8 X 20 2 (SUC.
P A GE 34 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) ENGINE SER VICE P ARTS.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 35 ENGINE SER VICE P ARTS N O. P ART NO . P ART NAME QTY . REMARKS 1 17672ZE2W01 FIL TER, FUEL 1 GX240K1QA2/GX240U1QA2 2 17672-880-000 FIL TER, FUEL GX240K1QA2 2 17672Z4H000 FIL TER, FUEL 1 GX240U1QA2/ GX240UT2QA2 3 17620ZH7023 CAP , WITH GASKET FUEL FILLER .
P A GE 36 — QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of payment for part s are net 30 days. FREIGHT POLIC Y All par ts orders w ill be shipped c ollect or prepaid wi th the charg es added to the invoic e.
QP3TH TRASH PUMP • OPERA TION AND P ARTS MANU AL — REV . #8 (01/29/14) — P A GE 37 NOTES.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2014, MUL TIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and ma y not be used, reproduced, or altered without written permission.
An important point after buying a device Multiquip QP3TH (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip QP3TH yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip QP3TH - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip QP3TH you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip QP3TH will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip QP3TH, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip QP3TH.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip QP3TH. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip QP3TH along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center