Instruction/ maintenance manual of the product QP-204H Multiquip
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OPERA TION AND P AR TS MANUAL Re vision #3 (06/05/06) MUL TIQUIP MODEL QP-204H CENTRIFUGAL PUMP (Honda Gasoline Engine) THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .
P A GE 2 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06).
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 3 NO TE P A GE.
P A GE 4 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) T ABLE OF CONTENTS QP-204H Gasoline Powered Centrifugal Pump Proposition 65 W ar ning ............................................. 2 T able of Contents ..
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 5 P ARTS ORDERING PR OCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy o.
P A GE 6 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — SAFETY MESSA GE ALERT SYMBOLS Ref er to the engine manuf acturer’s instructions f or data relative to its safe operation.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 7 This pump , other proper ty , or the surrounding environment could be damaged if you do not follow instructions.
P A GE 8 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) ■ AL W A YS refuel in a well-ventilated area, a wa y from spar ks and open flames. ■ AL W A Y S use extreme caution when w or king with flammable liquids.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 9 QP-204H — R ULES FOR SAFE OPERA TION Maintenance Safety: ■ NEVER lubricate components or attempt service on a running machine. ■ AL W A YS allow the machine a proper amount of time to cool before servicing.
P A GE 10 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP-204H Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o MH 4 0 2 - P Q e p y Tp m u P l a g u f i r t n e C e z i S e g r a h c s i D & n o i t c u S) .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 11 QP-204H — SPECIFICA TIONS/DIMENSIONS (ENGINE) ) e n i g n E ( s n o i t a c i f i c e p S .
P A GE 12 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — GENERAL INFORMA TION APPLICA TION The QP204H Centrifugal Pump is designed to handle all types of clear water applications. It is ideal for residential use such as dewatering basements and swimming pools.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 13 Figure 2 shows a typical application using the QP-204H centrifugal pump. Please note that this pump is intended for the removal of clean water . 1 . Pump – The model QP-204H is 2-inch centrifugal pump used in general de-w ater ing applications.
P A GE 14 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) D ANGER - Fueling The Engine If pump is placed in a truck bed with a plastic liner , REMO VE pump from tr uck bed and place on ground (Figure 3) to refuel.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 15 QP-204H — B ASIC ENGINE Figure 4. Engine Controls and Components INITIAL SER VICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation.
P A GE 16 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 17 Pre-Setup (Pump) 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o pr ime pump, remo ve fill cap (Figure 2) and fill pump casing with water .
P A GE 18 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — INITIAL ST ART -UP (ENGINE) Starting the Engine ( HOND A engine) 1 . Place the engine fuel valve lever (Figure 7) to the " ON " position.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 19 QP-204H — INITIAL ST ART -UP (ENGINE) 6 . Grasp the star ter gr ip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point.
P A GE 20 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — MAINTENANCE (PUMP) T o perf or m the pump vacuum test do the f ollowing: 1. Remove the pump fill cap (Figure 2), and fill the pump with water .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 21 QP-204H — MAINTENANCE (PUMP) -15 -30 -10 -5 in. Hg kPa WIKA R -100 -80 -60 -40 -20 ACCEPT ABLE READING SHOULD BE BETWEEN -25 AND -20 IN. HG. 25 IN. HG. TRANSLA TES INTO 25 FEET OF LIFT A T SEA LEVEL.
P A GE 22 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 23 MAINTENANCE P erf or m the engine maintenance procedures as indicated below : D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .
P A GE 24 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 25 QP-204H — TROUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E .
P A GE 26 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — TR OUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 27 NO TE P A GE.
P A GE 28 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availability of the parts listed.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 29 QP-204H — SUGGESTED SP ARE P AR TS QP-204H CENTRIFUGAL PUMP 1 T O 3 UNITS WITH HOND A GX120K1PX2/ GX120U1PX2 ENGINE(S) Qt y . P/N Description 2 KIT204 ........
P A GE 30 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) QP-204H — PUMP ASSY . PUMP ASSY ..
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 31 QP-204H — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 GX120K1PX2 ENGINE, HOND A ................................................. 1 ..
P A GE 32 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) AIR CLEANER (DU AL) ASSY . HOND A GX120K1PX2/GX120U1PX2 ENG.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 33 AIR CLEANER (DU AL) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE1000 GASKET , ELBOW 1 2 17210ZE0505 ELEMENT , AIR CLEANER (DU AL) .
P A GE 34 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) CAMSHAFT ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— CAMSHAFT ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 35 CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZE0812 CAMSHAFT ASSEMBL Y .
P A GE 36 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) CARBURET OR ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— CARBURET OR ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 37 CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 16010ZE1812 GASKET SET 1 2 * 16011ZE0005 V A.
P A GE 38 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) CONTROL ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— CONTR OL ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 39 CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16500ZH7000 CONTROL ASSEMBL Y .
P A GE 40 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) CRANKCASE CO VER ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— CRANKCASE CO VER ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 41 CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 11300ZE0640 CO VER ASSEMBL Y , CRANKCAS.
P A GE 42 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) CRANKSHAFT ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— CRANKSHAFT ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 43 CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 6 13310ZE0650 CRANKSHAFT , P-TYPE 1 HOND A GX120K1PX2/GX120U1PX2 ENGINE— CRANKSHAFT ASSY .
P A GE 44 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) CYLINDER BARREL ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— CYLINDER B ARREL ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 45 HOND A GX120K1PX2/GX120U1PX2 ENGINE— CYLINDER B ARREL ASSY . CYLINDER BARREL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 12000ZH7405 CYLINDER BARREL ASSEMBL Y .
P A GE 46 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) CYLINDER HEAD ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— CYLINDER HEAD ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 47 CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12210ZH7000 CYLINDER HEAD .................................................
P A GE 48 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) F AN CO VER ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— F AN CO VER ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 49 HOND A GX120K1PX2/GX120U1PX2 ENGINE— F AN CO VER ASSY . RECOIL ST ARTER ASSY .
P A GE 50 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) FL YWHEEL ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— FL YWHEEL ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 51 FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13331357000 K E Y , SPECIAL WOODR UFF 25X18 1 2 .
P A GE 52 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) FUEL T ANK ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— FUEL T ANK ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 53 FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16854ZH8000 R UBBER, SUPPOR TER 107MM 1 2 16955ZE1000 JOINT , FUEL T ANK 1 3 17510ZE0020ZD T ANK, FUEL *NH1* (BLA CK) 1 4 17620Z0T305 CAP COMP .
P A GE 54 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) IGNITION COIL ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— IGNITION COIL ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 55 IGNITION COIL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 30500ZE1033 COIL ASSEMBL.
P A GE 56 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) MUFFLER ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— MUFFLER ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 57 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZF1000 MUFFLER (STD) 1 3 18320ZF1H01 P RO TECT OR, MUFFLER (STD BLA CK) 1 7 18381ZH8800 GASKET , MUFFLER 1 1 0 90050ZE1000 SCREW , T APPING 5X8 4 1 3 94001080000S NU T , H EX .
P A GE 58 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) PIST ON ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE— PIST ON ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 59 PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZE6013 RING SET , PIST ON (ST AND ARD) .............. 1 ........... S/N 3284616 AND BELOW 1 13010ZK7V01 RING SET , PIST ON (ST AND ARD) .
P A GE 60 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) RECOIL ST AR TER ASSY . HOND A GX120K1PX2/GX120U1PX2 ENGINE — RECOIL ST ARTER ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 61 HOND A GX120K1PX2/GX120U1PX2 ENGINE — RECOIL ST ARTER ASSY . RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZH8013ZB S T A R TER ASSY .
P A GE 62 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) HOND A GX120K1PX2/GX120U1PX2 ENGINE— GASKET ASSY . GASKET ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 63 HOND A GX120K1PX2/GX120U1PX2 ENGINE— GASKET ASSY . GASKET ASSY .
P A GE 64 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) HOND A GX120K1PX2/GX120U1PX2 ENGINE— LABELS ASSY . LABELS ASSY .
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 65 LABELS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87521ZH7010 EMBLEM, INTERNAL ................................. 1 ........... S/N 3841370 AND BELOW 1 87521ZH7020 EMBLEM .
P A GE 66 — QP-204H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #3 (06/05/06) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 67 NO TE P A GE.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2006, MUL TIQUIP INC . Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission.
An important point after buying a device Multiquip QP-204H (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip QP-204H yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip QP-204H - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip QP-204H you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip QP-204H will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip QP-204H, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip QP-204H.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip QP-204H. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip QP-204H along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
