Instruction/ maintenance manual of the product QP-202TH Multiquip
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OPERA TION AND P AR TS MANUAL © COPYRIGHT 2003, MUL TIQUIP INC . Re vision #1 (01/07/03) MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE.
P A GE 2 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03).
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800-427-1244 or 310-.
P A GE 4 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) Specification and part number are subject to change without notice . NOTE QP-202TH Gasoline Powered T rash Pump Here’ s How T o Get Help ....................................
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number.
P A GE 6 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 7 Accidental Starting QP-202TH — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position when the pump is not in use. Respiratory Hazard AL W A YS wear approv ed respirator y protection.
P A GE 8 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) RULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from spar ks and open flames. ■ AL W A Y S use e xtreme caution when working with flammable liquids.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 9 ■ High T emperatures – Alw ays stop engine and allo w the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can cause serious burns.
P A GE 10 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP-202TH Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o MH T 2 0 2 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D & n o i t c u S) .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 11 QP-202TH — SPECIFICA TIONS/DIMENSIONS (ENGINE) ) e n i g n E ( s n o i t a c i f i c e p S .
P A GE 12 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — GENERAL INFORMA TION APPLICA TION The QP202TH Centrifugal T rash Pump is designed to be used for de-watering applications.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 13 Figure 2 shows a typical application using the QP-202TH Centrifugal T rash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids.
P A GE 14 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — B ASIC ENGINE Figure 3. Engine Controls and Components INITIAL SER VICING The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 15 QP-202TH — PRE-INSPECTION (ENGINE) Figure 4. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
P A GE 16 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o pr ime pump , remo ve fill cap (Figure 2) and fill pump casing with water .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 17 QP-202TH — INITIAL ST ART -UP (ENGINE) Star ting the Engine ( HOND A engine) 1 .
P A GE 18 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — INITIAL ST ART -UP (ENGINE) 6 . Grasp the star ter grip (Figure 11) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 19 NO TE P A GE.
P A GE 20 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — MAINTENANCE (PUMP) T o perf or m the pump v acuum test do the following: 1. Remove the pump fill cap (Figure 2), and fill the pump with water . 2. Star t the engine as outlined in the initial star t-up section, and wait for the pump to begin pumping.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 21 QP-202TH — MAINTENANCE (PUMP) Figure 17. Pump V acuum T ester Pressure reading may vary depending on altitude.
P A GE 22 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE Engine Maintenance P erf or m engine maintenance procedures as ref erenced by T ab le 6 below: e l u d e h c S e c n a n e t n i a M e n i g n E .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 23 Maintenance P erf or m the engine maintenance procedures as indicated belo w: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .
P A GE 24 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the fuel in the injection system is completely consumed .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 25 NO TE P A GE.
P A GE 26 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — TROUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t s o t t l u c i f f i D g u l p k r a p s t u b e l b a l i a v a s i l e u F e l b a l i a v a r e w o P ( .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 27 QP-202TH — TR OUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O .
P A GE 28 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 29 QP-202TH — SUGGESTED SP ARE P AR TS NOTE Part number on this Suggested Spare Parts List may super cede/ replace the P/N shown in the text pages of this book. QP-202TH TRASH PUMP1 T O 3 UNITS WITH HOND A GX160K1TX2 ENGINE Qt y .
P A GE 30 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — PUMP ASSY . PUMP ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 31 QP-202TH — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 GX160K1TX2 ENGINE, HOND A 1 2 1841100010 CASING .
P A GE 32 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — PUMP ASSY . PUMP ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 33 QP-202TH — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 5 0135051235 CAP SCREW SET WITH SEAL RING 2 (CAS.
P A GE 34 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) AIR CLEANER (DU AL) ASSY . HOND A GX160K1TX2 ENGINE — AIR CLEANER (DU AL) ASSY .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 35 AIR CLEANER (DU AL) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE1000 GASKET , ELBO W 1 2 17210ZE1505 ELEMENT , AIR .
P A GE 36 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CAMSHAFT ASSY . HOND A GX160K1TX2 ENGINE — CAMSHAFT ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 37 CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZE1812 CA M SH AF T A SS Y .
P A GE 38 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CARBURET OR ASSY . HOND A GX160K1TX2 ENGINE — CARBURET OR ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 39 CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16010ZE1812 GASKET SET 1 2 16011ZE0005 V A L VE SE T , F LO A T 1 3 16013ZE0005 FL OA T S ET 1 4 16015ZE0831 CHAMBER SET , FLO A T 1 4 16015ZE1811 CHAMBER SET , FLO A T .
P A GE 40 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CONTROL ASSY . HOND A GX160K1TX2 ENGINE — CONTROL ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 41 CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16500ZH8030 CONTROL ASSY .
P A GE 42 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CRANKCASE CO VER ASSY . HOND A GX160K1TX2 ENGINE — CRANKCASE CO VER ASSY .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 43 CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11300ZE1641 C O VER ASSY ., CRANKCASE (U-TYPE) ..... 1 ...... INCLUDES ITEMS W/ * 3 11381ZH8801 GASKET , CASE CO VER 1 4 15600ZE1003 CAP ASSY .
P A GE 44 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CRANKSHAFT ASSY . HOND A GX160K1TX2 ENGINE — CRANKSHAFT ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 45 CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13310ZE1660 CRANKSHAFT (T -TYPE) 1 HOND A GX160K1TX2 ENGINE — CRANKSHAFT ASSY .
P A GE 46 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CYLINDER BARREL ASSY . HOND A GX160K1TX2 ENGINE — CYLINDER B ARREL ASSY .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 47 CYLINDER BARREL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 12000ZH8811 CYLINDER ASSY . (OIL ALER T) ................... 1 ...... INCLUDES ITEMS W/ * 3 15510ZE1023 SWITCH ASSY .
P A GE 48 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CYLINDER HEAD ASSY . HOND A GX160K1TX2 ENGINE — CYLINDER HEAD ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 49 CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12210ZH8000 CYLINDER HEAD ......................................... 1 ...... INCLUDES ITEMS W/ * 2 * 12204ZE1306 GUIDE, V AL VE (OS) (OPTIONAL) 1 3 * 12205ZE1315 GUIDE, EX.
P A GE 50 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) F AN CO VER ASSY . HOND A GX160K1TX2 ENGINE — F AN CO VER ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 51 F AN CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 19610ZE1000ZA C O VER, F AN *R8* (BRIGHT RED) 1 2 19610ZE1000ZC C O VER, F AN *NH1* (BLA CK) 1 4 19612ZH8810 P L A TE, SIDE (OIL ALER T) .
P A GE 52 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) FL YWHEEL ASSY . HOND A GX160K1TX2 ENGINE — FL YWHEEL ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 53 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13331357000 K EY , SPECIAL W OODR UFF (25 X 18) 1 2 19511ZE1000 F AN, COOLING 1 4 28451ZH8003 PULLEY , ST AR TER 1 5 31100ZE1010 F L YWHEEL 1 5 31100ZE1810 F L YWHEEL (LAMP) 1 8 90201878003 N UT , SPECIAL (14MM) 1 FL YWHEEL ASSY .
P A GE 54 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) FUEL T ANK ASSY . HOND A GX160K1TX2 ENGINE — FUEL T ANK ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 55 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16854ZH8000 R UBBER, SUPPOR TER (107MM) 1 2 16955ZE1000 JOINT , FUEL T ANK 1 3 17510ZE1020ZB T ANK, FUEL *R8* (BRIGHT RED) 1 3 17510ZE1020ZF T ANK, FUEL *NH1* (BLA CK) 1 5 17620ZH7023 C AP , FUEL FILLER .
P A GE 56 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) IGNITION COIL ASSY . HOND A GX160K1TX2 ENGINE — IGNITION COIL ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 57 IGNITION COIL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 30500ZE1033 COIL ASSY .
P A GE 58 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) MUFFLER ASSY . HOND A GX160K1TX2 ENGINE — MUFFLER ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 59 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZF1000 MUFFLER 1 1 18310ZH8810 MUFFLER (OPTIONAL) 1 3 18320ZF1H01.
P A GE 60 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) PIST ON ASSY . HOND A GX160K1TX2 ENGINE — PIST ON ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 61 PIST ON + RINGS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZF1023 RING SET , PIST ON (STD) ................... 1 ......... USE UP T O ENGINE S/N 4733210 1 13010ZH8941 RING SET , PIST ON (STD) .
P A GE 62 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) RECOIL ST AR TER ASSY . HOND A GX160K1TX2 ENGINE — RECOIL ST ARTER ASSY .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 63 RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZH8013ZB S T AR TER ASSY .
P A GE 64 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) NO TE P A GE.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 65 HOND A GX160K1TX2 ENGINE — GASKET KIT ASSY . GASKET KIT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 06111ZH8405 GASKET KIT 1 1 11381ZH8800 GASKET , CASE CO VER ...........
P A GE 66 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) HOND A GX160K1TX2 ENGINE — LABELS ASSY . LABELS ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 67 LABELS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87521ZH8010 EMBLEM (INTERNAL) ............................. 1 ...... USE UP T O ENGINE S/N 7438467 1 87521ZH8020 EMBLEM (5.
P A GE 68 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 69 NO TE P A GE.
OPERA TION AND P AR TS MANUAL MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.
An important point after buying a device Multiquip QP-202TH (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip QP-202TH yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip QP-202TH - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip QP-202TH you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip QP-202TH will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip QP-202TH, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip QP-202TH.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip QP-202TH. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip QP-202TH along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
