Instruction/ maintenance manual of the product MT-86D Multiquip
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© COPYRIGHT 2004, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE.
P A GE 2 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04).
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP’S MAIN PHONE NUMBERS 80.
P A GE 4 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Specification and part number are subject to change without notice . Y ANMAR L40A-DRM ENGINE Cylinder Block Assembly ................................... 30-31 Cylinder Head and Bonnet Assembly .
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account n.
P A GE 6 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) CA UTION: F ailure to f ollow instr uctions in this manual ma y lead to serious injur y or e v en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only .
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 7 MT -86D — R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Se vere engine ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction.
P A GE 8 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — OPERA TION AND SAFETY DECALS.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 9 Definition of T amping Rammer The Mikasa MT -86D tamping rammer is a pow erful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface.
P A GE 10 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — SPECIFICA TIONS Specifications are general and are subject to change without notice. If exact measurements are required, equipment should be weighed and measured.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 11 8. Foot – Laminated wood with tempered steel plate for superior shock absorption. 9. Muffler– Used to reduce noise and emissions. 10. Engine Air Cleaner – Pre vents dir t and other debris from entering the engine.
P A GE 12 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 1. Definition of T amping Rammer The Mikasa MT -86D diesel rammer is a po werful compacting tool capable of applying tremendous force in consecutive impacts to a soil surf ace.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 13 MT -86D — OPERA TION Fig. 4 Fig. 5 4. Starting 4-1. Move the throttle lever to IDLE position. (Fig. 3) Throttle le v er is used only at three (ST OP , IDLE & OPERA TION) positions.
P A GE 14 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 5. Operation 5-1. Mov e the throttle lev er quic kly from the IDLE to OPERA TION position to start tamping action. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 15 7-1. Daily ■ Thoroughly remove dirt and oil from the engine and control area. ■ Clean or replaces air cleaner as necessar y . ■ Check and retighten all f asteners as necessary .
P A GE 16 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 7-5. Cleaning the Air Cleaner Cleaning the Air Cleaner (every 200-300 hours) (Fig. 9) ■ Remove element from pre-cleaner at the top of crankcase (body side). ■ Wash the element (outside) in detergent solution.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 17 Engine A . Difficult to start 1 No diesel fuel 2 Throttle lever at wrong position (Stop position) 3 Excess engine oil 4 Injection nozzle clogged 5 Recoil starter not pulled with enough speed.
P A GE 18 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 19 Part numbers on this Suggested Spare Parts List may super cede/replace the P/N shown in the text pages of this book. MT -86D DIESEL RAMMER 1-3 UNITS 1 .. .. 956200040 .........
P A GE 20 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D— NAME PLA TE AND DECALS NAME PLA TE AND DECALS.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 21 MT -86D— NAMEPLA TE/DECAL LOCA TION MT -86D — NAME PLA TES AND DECALS NAME PLA TE AND DECALS NO.
P A GE 22 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — CRANKCASE AND ENGINE ASSY . 42C 42B 42E 42A 42D 35-4 35-1 35-2 35-5 35-3 35-5 CRANKCASE AND ENGINE ASSY .
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 23 MT -86D — CRANKCASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 372113340 CRANKCASE 1 2 372335090 CRANK GEAR 1 4 040006307 BEARING 6307 1 5 040006205 BEARING 6205 1 6 952400690 W ASHER 9 X 35 X 4.
P A GE 24 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — CRANKCASE AND ENGINE ASSY . 42C 42B 42E 42A 42D 35-4 35-1 35-2 35-5 35-3 35-5 CRANKCASE AND ENGINE ASSY .
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 25 CRANKCASE AND ENGINE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 37 371448260 S P A CER 15X24X4 1 38 022910170 NUT M12 1 41 371448220 P A CKING, AIR CLEANER 1 42 371213392 AIR CLEANER ASSY .
P A GE 26 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — CYLINDER GUIDE AND FOO T ASSY . EXCLUDE 61, 62 AND 63 CYLINDER GUIDE AND FOO T ASSY .
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 27 MT -86D — CYLINDER GUIDE AND FOO T ASSY . CYLINDER GUIDE AND FOO T ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 6 1 652423290 PISTON PIN .................................
P A GE 28 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — T ANK AND HANDLE ASSY . 9A T ANK AND HANDLE ASSY ..
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 29 MT -86D — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 351319900 SHOCK ABSORBER 2 2 014210020 SOCKET HEAD BOL T 10X20T ........
P A GE 30 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE — CYLINDER BLOCK ASSY . 2 = SEE PG. 32 AND 33 FOR P/N 7 = SEE PG.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 31 Y ANMAR L40A-DRM ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 71427001560 BLOCK ASSY ., CYLINDER ............. 1 .........
P A GE 32 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) MT -86D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L40A-DRM ENGINE — CYLINDER HEAD AND CO VER ASSY .
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 33 MT -86D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L40A-DRM ENGINE — CYLINDER HEAD AND CO VER ASSY . CYLINDER HEAD AND CO VER ASSY . NO. P AR T NO . P AR T NAME QTY .
P A GE 34 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 1 = SEE PG. 30 AND 31 FOR P/N Y ANMAR L40A-DRM ENG. — CRANKSHAFT , PIS.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 35 Y ANMAR L40A-DRM ENG. — CRANKSHAFT , PIS. & CAMSHAFT ASSY . CRANKSHAFT , PIST ON AND CAMSHAFT ASSY .
P A GE 36 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE —LUB. OIL PUMP AND GO VERNOR ASSY . 1 = SEE PG.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 37 Y ANMAR L40A-DRM ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY . LUB . OIL PUMP AND GO VERNOR ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 PUMP ASSY , LUB. OIL 1 6 11425032070 C O VER, LUB.
P A GE 38 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 1 = SEE PG. 30 AND 31 FOR P/N 2 = SEE PG. 32 AND 33 FOR P/N Y ANMAR L40A-DRM ENGINE —COOLING AND ST ARTING ASSY .
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 39 Y ANMAR L40A-DRM ENGINE —COOLING AND ST AR TING ASSY . COOLING AND ST ARTING ASSY .
P A GE 40 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE —FUEL INJECTION PUMP ASSY . 1 = SEE PG. 30 AND 31 FOR P/N 2 = SEE PG.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 41 Y ANMAR L40A-DRM ENGINE —FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 71425051710 PUMP ASSY , F . INJECT ................
P A GE 42 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) 2 = SEE PG. 28 AND 29 FOR P/N Y ANMAR L40A-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY .
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 43 Y ANMAR L40A-DRM ENGINE — AIR CLEANER AND MUFFLER ASSY . AIR CLEANER AND MUFFLER ASSY .
P A GE 44 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE — LABEL AND GASKET KIT ASSY . LABEL AND GASKET SET ASSY .
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 45 Y ANMAR L40A-DRM ENGINE — LABEL AND GASKET SET ASSY . LABEL AND GASKET KIT ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 3 11426107350 LABEL 1 4 11425007111 LABEL, Y ANMAR 1 6 71425092602 GASKET KIT .
P A GE 46 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Y ANMAR L40A-DRM ENGINE — LOOSE P ARTS ASSY . LOOSE P ARTS ASSY ..
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 47 Y ANMAR L40A-DRM ENGINE — LOOSE P AR TS ASSY . LOOSE P ARTS ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 1 18325455120 STRAINER ASSY , FUEL ...................... 1 .....
P A GE 48 — MT -86D — P A RTS & OPERA TION MANU AL — REV . #7 (09/02/04) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
MT-86D — PARTS & OPERATION MANUAL — REV. #7 (09/02/04) — PAGE 49 NO TE P A GE.
OPERA TION AND P AR TS MANUAL MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc.
An important point after buying a device Multiquip MT-86D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip MT-86D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip MT-86D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip MT-86D you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip MT-86D will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip MT-86D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip MT-86D.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip MT-86D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip MT-86D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center