Instruction/ maintenance manual of the product MT-76D2 Multiquip
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Re vision #5 (11/08/07) SERIES MODEL MT -76D2 T AMPING RAMMER (Y ANMAR DIESEL ENGINE) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .
P A GE 2 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — PR OPOSITION 65 W ARNING.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 3 NO TE P A GE.
P A GE 4 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER —T ABLE OF CONTENTS Proposition 65 W ar ning ......................................... 2 T ab le Of Contents ...................
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CRE.
P A GE 6 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 7 MT -76D2 T AMPING RAMMER — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the ON/OFF s witch in the OFF position when the rammer is not in use. AL W A YS wear approv ed ey e and hearing protection.
P A GE 8 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) The following safety guidelines should always be used when operating the MT -76D2 T amping Rammer : GENERAL SAFETY ■ DO NO T operate or ser vice this equipment before reading this entire manual.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 9 ■ AL W A YS stop the engine before servicing, adding fuel and oil. ■ NEVER run engine without air filter . Se v ere engine ma y occur . ■ AL W A YS ser vice air cleaner frequently to pre vent carb uretor malfunction.
P A GE 10 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — OPERA TION AND SAFETY DECALS.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 11 Definition of T amping Rammer The Mikasa MT -76D2 tamping rammer is a pow erful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface.
P A GE 12 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — SPECIFICA TIONS s n o i t a c i f i c e p S r e m m a R 2 D 6 7 - T M . 1 e l b a T L E D O M2 D 6 7 - T M t h g i e H l l a r e v O) m m 0 0 0 , 1 ( .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 13 8. Foot – Laminated wood with tempered steel plate for superior shock absorption. 9. Muffler– Used to reduce noise and emissions. 10. Engine Air Cleaner – Pre vents dir t and other debris from entering the engine.
P A GE 14 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Figure 2. Engine Controls and Components The engine shown abo v e is a Y ANMAR L48V6 engine (Figure 2). The engine must be checked for proper lubrication and filled with fuel prior to operation.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 15 Rammer Gearbox and Spring Cylinder This unit uses an oil bath lubrication system. Check oil le v el through oil level sight glass at rear of tamper foot. If oil is not visible, add #10W-30 motor oil.
P A GE 16 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) 4. Starting 1 . Move the throttle lever to IDLE position. (See Figure 5). Throttle le ver is used only at three (ST OP , IDLE & OPERA TION) positions.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 17 Operation 1. Mo ve the throttle le v er quickly from the IDLE to OPERA TION position to start tamping action. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box.
P A GE 18 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MAINTENANCE P erf or m the scheduled maintenance procedures as indicated: Daily ■ Thoroughly remove dirt and oil from the engine and control area. ■ Clean or replaces air cleaner as necessar y .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 19 MT -76D2 T AMPING RAMMER — MAINTENANCE Cleaning the Air Cleaner Clean the Air Cleaner every 200-300 hours. See Figure 11. ■ Remove element from pre-cleaner at the top of crankcase (body side).
P A GE 20 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — TR OUBLESHOO TING G N I T O O H S E L B U O R T E N I G N E .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 21 G N I T O O H S E L B U O R T R E M M A R . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S e d i u t i l p m a t u b s e t a t o r e n i g n E .
P A GE 22 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 23 MT -76D2 RAMMER with Y anmar L48V6 Engine 1-3 UNITS 1 .... 956100057 ........... THROTTLE WIRE 3 .... 371010060 ........... ELEMENT ASSY 3 .... 954406010 ..........
P A GE 24 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — NAME PLA TE AND DECALS NAME PLA TE AND DECALS.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 25 MT -76D2 T AMPING RAMMER — NAMEPLA TE AND DECALS MT -76D — NAME PLA TES AND DECALS NAME PLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 920101580 DECAL: MIKASA MARK 1 2 * 920205840 DECAL: FUEL DIESEL .
P A GE 26 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — CRANK CASE AND ENGINE ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 27 MT -76D2 T AMPING RAMMER — CRANK CASE AND ENGINE ASSY . CRANKCASE AND ENGINE ASSY .
P A GE 28 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — CRANKCASE AND ENGINE ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 29 CRANKCASE AND ENGINE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 44 371335110 I NT AKE PIPE 1 45 371000010 H.
P A GE 30 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — CYLINDER GUIDE AND FOO T ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 31 CYLINDER GUIDE AND FOO T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 352423290 PIST ON PIN 1 2 363457870 PIST ON PIN PLUG 2 3 361344360 PIST ON ROD 1 4 355452340 PIST ON END 1 5 020118150 NUT M18, P1.
P A GE 32 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D2 T AMPING RAMMER — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 33 MT -76D2 T AMPING RAMMER — T ANK AND HANDLE ASSY . T ANK AND HANDLE ASSY . NO. P AR T NO . P AR T NAME QTY . REMARKS 101 351319900 SHOCK ABSORBER 2 102-1 014210020 SOCKET HEAD BOL T 10X20T .
P A GE 34 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 35 Y ANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY .
P A GE 36 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) MT -76D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 37 MT -76D — L40ADRM Y ANMAR ENGINE — CYLINDER HEAD AND BONNET Y ANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 38 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 39 Y ANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY . CRANKSHAFT AND CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY .
P A GE 40 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — PIST ON ASSY . PIST ON ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 41 PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71429514580 CAMSHAFT (D) ASSY . 1 6 11429914200 T APPET 2 7 11477114260 T APPET , F .O . 1 8 11425014451 PUSH ROD 2 9 71478121740 CRANKSHAFT (EDRM) ASSY .
P A GE 42 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 43 Y ANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GO VERNOR ASSY . LUB. OIL PUMP & GO VERNOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11425032010 L UB. OIL PUMP ASSY .
P A GE 44 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — COOLING AND ST AR TING ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 45 Y ANMAR L-48V6 ENGINE — COOLING AND ST ARTING ASSY . COOLING & ST AR TING DEVICE ASSY .
P A GE 46 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 47 Y ANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY . FUEL INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 71477551100 INJECTION PUMP ASSY ., F ..
P A GE 48 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 49 Y ANMAR L-48V6 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO .
P A GE 50 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — MUFFLER ASSY . MUFFLER ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 51 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 18 11429913200 MUFFLER GASKET 1 19 11428413500 MUFFLER ASSY .
P A GE 52 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — T OOLS, LABELS AND GASKET SET ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 53 Y ANMAR L-48V6 ENGINE — T OOLS, LABELS AND GASKET SET ASSY . T OOLS, LABELS AND GASKET SET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 4 11429907110 Y ANMAR LABEL 1 7 11429907160 DIESEL LABEL 1 10 11429992590 T OOL ASSY .
P A GE 54 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) Y ANMAR L-48V6 ENGINE — A CCESSORIES ASSY . A CCESSORIES ASSY .
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 55 Y ANMAR L-48V6 ENGINE — A CCESSORIES ASSY . A CCESSORIES ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11428412200 A IR I NT AKE GASKET 1 2 18325455120 FUEL STRAINER ASSY .
P A GE 56 — MT -76D2 T AMPING RAMMER — OPERA TION AND P ARTS MANU AL — REV . #5 (11/08/07) P A YMENT TERMS T erms of payment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 57 NO TE P A GE.
OPERA TION & P ARTS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2007, MUL TIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc.
An important point after buying a device Multiquip MT-76D2 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip MT-76D2 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip MT-76D2 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip MT-76D2 you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip MT-76D2 will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip MT-76D2, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip MT-76D2.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip MT-76D2. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip MT-76D2 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
