Instruction/ maintenance manual of the product MQ- D206H Multiquip
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OPERA TION AND P AR TS MANUAL © COPYRIGHT 2003, MUL TIQUIP INC . MODEL MQ-D206H DIAPHRAGM PUMP Re vision #0 (12/15/03) MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE.
P A GE 2 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03).
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP’S MAIN PHONE NUMBERS 80.
P A GE 4 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) Specification and part number are subject to change without notice . NOTE MQ-D206HGasoline Powered Diaphragm Pump Here’ s How T o Get Help .............................
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account n.
P A GE 6 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MQ-D206H— SPECIFICA TIONS (PUMP/ENGINE) ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P e p y T m g a r h p a i D H 6 0 2 - Q M p m u P e g r a h c s i D & n o i t c u S e z i S ) .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 7 MQ-D206H— DIMENSIONS (PUMP) Figure 1. MQ-D206HPump Dimensions s n o i s n e m i D . 3 e l b a T L E D O M A H T G N E L B T H G I E H C H T D I W D E G R A H C S I D E N O I T C U S H 6 0 2 - Q M .
P A GE 8 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MQ-D206H — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 9 Accidental Starting MQ-D206H — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position when the pump is not in use. Respiratory Hazard AL W A YS wear approv ed respirator y protection.
P A GE 10 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MQ-D206H— R ULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, aw a y from spar ks and open flames. ■ AL W A Y S use e xtreme caution when working with flammable liquids.
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 11 ■ High T emperatures – Alw ays stop engine and allo w the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can cause serious burns.
P A GE 12 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MQ-D206H— GENERAL INFORMA TION APPLICA TION The MQ Model D206H diaphragm pump is designed to be used f or de-w ater ing applications.
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 13 Figure 2 shows a typical application using the MQ-D206H diaphragm pump. Please note that this pump is intended for the removal of clean water and w ater containing some debris and solids.
P A GE 14 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MQ-D206H— B ASIC ENGINE Figure 3. Engine Controls and Components INITIAL SER VICING The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation.
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 15 MQ-D206H— PRE-INSPECTION (ENGINE) Figure 4. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
P A GE 16 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o pr ime pump , remo ve fill cap (Figure 2) and fill pump casing with water .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 17 Gear Reduction Oil (T ransmission) 1 . Remove the transmission oil level plug (Figure 6). If oil begins to seep out as the plug is being removed, then it can be assumed that the transmission oil is at the proper operating level.
P A GE 18 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) 6 . Grasp the star ter grip (Figure 13) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 19 MQ-D206H — INITIAL ST ART -UP (ENGINE) 8 . Before the pump is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a lose component.
P A GE 20 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) NO TE P A GE.
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 21 MQ-D206H — MAINTENANCE (PUMP) T o perform the pump vacuum test do the f ollowing: 1. Remove the pump fill cap (Figure 2), and fill the pump with water . 2. Star t the engine as outlined in the initial star t-up section, and wait for the pump to begin pumping.
P A GE 22 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MQ-D206H — MAINTENANCE (PUMP) Figure 19. Pump V acuum T ester Pressure reading may vary depending on altitude.
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 23 MQ-D206H — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NO TE Engine Maintenance P erform engine maintenance procedures as referenced b y T able 6 belo w: e l u d e h c S e c n a n e t n i a M e n i g n E .
P A GE 24 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) Maintenance P erf or m the engine maintenance procedures as indicated belo w: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 25 MQ-D206H — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the fuel is completely consumed .
P A GE 26 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MQ-D206H — TR OUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 27 MQ-D206H — TR OUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O .
P A GE 28 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 29 MQ-D206H — SUGGESTED SP ARE P ARTS NOTE Part number on this Suggested Spare Parts List may super cede/ replace the P/N shown in the text pages of this book. MQ-D2 06H DIAPHRA GM PUMP 1 T O 3 UNITS WITH HOND A GX120K1QX2 ENGINE Qt y .
P A GE 30 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MQ-D206H — W A TERBO X AND GROO VE ASSY . W A TERBO X AND GROO VE ASSY .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 31 MQ-D206H — W A TERBO X AND GROO VE ASSY . W A TERBO X AND GRO O VE ASSY . NO .
P A GE 32 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) PUMP ASSY . MQ-D206H — PUMP ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 33 MQ-D206H — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 6 2021214 SCREW , 1/2”X2-1/4” HEX, HN 2.
P A GE 34 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MQ-D206H — AXLE, HANDLE, ENGINE MTG. AND BUMPER ASSY . AXLE, HANDLE, ENGINE MOUNTING AND BUMPER ASSY .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 35 AXLE, HANDLE, ENGINE MOUNTING AND BUMPER ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 36 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) AIR CLEANER ASSY . HOND A GX120K1QX2 ENGINE — AIR CLEANER ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 37 HOND A GX120K1QX2 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE1000 GASKET , ELBOW 1 2 17210ZE0505 ELEMENT , AIR CLEANER (DU AL) .
P A GE 38 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) CAMSHAFT ASSY . HOND A GX120K1QX2 ENGINE — CAMSHAFT ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 39 HOND A GX120K1QX2 ENGINE — CAMSHAFT ASSY . CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZE0812 CAMSHAFT ASSEMBL Y .................................. 1 ..
P A GE 40 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) CARBURET OR ASSY . HOND A GX120K1QX2 ENGINE — CARBURET OR ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 41 HOND A GX120K1QX2 ENGINE — CARBURET OR ASSY . CARBURET OR ASSY . NO . P AR T NO .
P A GE 42 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) CONTROL ASSY . HOND A GX120K1QX2 ENGINE — CONTROL ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 43 HOND A GX120K1QX2 ENGINE — CONTROL ASSY . CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 44 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) CRANKCASE CO VER ASSY . HOND A GX120K1QX2 ENGINE — CRANKCASE CO VER ASSY .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 45 HOND A GX120K1QX2 ENGINE — CRANKCASE CO VER ASSY . CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11300ZE0640 CO VER ASSEMBL Y , CRANKCASE (W - TYPE) ..
P A GE 46 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) CRANKSHAFT ASSY . HOND A GX120K1QX2 ENGINE — CRANKSHAFT ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 47 HOND A GX120K1QX2 ENGINE — CRANKSHAFT ASSY . CRANKSHAFT ASSY . NO . P AR T NO .
P A GE 48 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) CYLINDER BARREL ASSY . HOND A GX120K1QX2 ENGINE — CYLINDER B ARREL ASSY .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 49 HOND A GX120K1QX2 ENGINE — CYLINDER B ARREL ASSY . CYLINDER BARREL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 120A0ZH7810 CYLINDER ASSEMBL Y (OIL ALER T) ........ 1 .
P A GE 50 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) CYLINDER HEAD ASSY . HOND A GX120K1QX2 ENGINE — CYLINDER HEAD ASSY .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 51 HOND A GX120K1QX2 ENGINE — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12210ZH7000 CYLINDER HEAD ..................................
P A GE 52 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) F AN CO VER ASSY . HOND A GX120K1QX2 ENGINE — F AN CO VER ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 53 HOND A GX120K1QX2 ENGINE — F AN CO VER ASSY . F AN CO VER ASSY . NO . P AR T NO .
P A GE 54 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) FL YWHEEL ASSY . HOND A GX120K1QX2 ENGINE — FL YWHEEL ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 55 FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13331357000 K E Y , SPECIAL WOODR UFF 25X18 1 2 19511ZE0000 F A.
P A GE 56 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) FUEL T ANK ASSY . HOND A GX120K1QX2 ENGINE — FUEL T ANK ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 57 FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16854ZH8000 R UBBER, SUPPOR TER 107MM 1 2 16955ZE1000 JOINT , FUEL T ANK 1 3 17510ZE0020ZD T ANK, FUEL *NH1* (BLA CK) 1 5 17620ZH7023 C AP , FUEL FILLER .
P A GE 58 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) IGNITION COIL ASSY . HOND A GX120K1QX2 ENGINE — IGNITION COIL ASSY .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 59 HOND A GX120K1QX2 ENGINE — IGNITION COIL ASSY . IGNITION COIL ASSY . NO . P AR T NO .
P A GE 60 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) MUFFLER ASSY . HOND A GX120K1QX2 ENGINE — MUFFLER ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 61 HOND A GX120K1QX2 ENGINE — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZF1000 MUFFLER 1 3 18320ZF1H01 PRO TECT OR, MUFFLER 1 7 18381ZH8800 GASKET , MUFFLER 1 1 0 90050ZE1000 SCREW , T APPING 5X8 4 1 3 94001080000S NU T , HEX.
P A GE 62 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) PIST ON ASSY . HOND A GX120K1QX2 ENGINE — PIST ON ASSY ..
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 63 HOND A GX120K1QX2 ENGINE — PIST ON ASSY . PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZK7V01 RING SET , PIST ON (ST AND ARD) 1 1 13011ZE6013 RING SET , PIST ON (OS 0.
P A GE 64 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) RECOIL ST AR TER ASSY . HOND A GX120K1QX2 ENGINE — RECOIL ST ARTER ASSY .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 65 HOND A GX120K1QX2 ENGINE — RECOIL ST ARTER ASSY . RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZH8013ZB S T AR TER ASSY ., RECOIL *NH1* (BLACK) ..
P A GE 66 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) NO AR TW ORK A V ALIBLE HOND A GX120K1QX2 ENGINE — GASKET KIT ASSY .
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 67 GASKET KIT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 06111ZH7405 GASKET KIT .
P A GE 68 — MQ-D206H DIAPHRA GM PUMP — P ARTS MANU AL — REV . #0 (12/15/03) Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
MQ-D206H DIAPHRAGM PUMP — PARTS MANUAL— REV. #0 (12/15/03) — PAGE 69 NO TE P A GE.
OPERA TION AND P AR TS MANUAL HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PA.
An important point after buying a device Multiquip MQ- D206H (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip MQ- D206H yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip MQ- D206H - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip MQ- D206H you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip MQ- D206H will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip MQ- D206H, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip MQ- D206H.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip MQ- D206H. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip MQ- D206H along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
