Instruction/ maintenance manual of the product GA4.5R Multiquip
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OPERA TION AND P AR TS MANUAL MODEL GA4.5R/GA4.5RA POR T ABLE AC GENERA TOR (ROBIN GASOLINE ENGINE) Re vision #1 (11/27/06) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES.
P A GE 2 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P AR TS MANU AL — REV . #1 (11/27/06).
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 3 NO TE P A GE.
P A GE 4 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P AR TS MANU AL — REV . #1 (11/27/06) T ABLE OF CONTENTS Specification and part number are subject to change without notice . ROBIN EX270D Engine (EP A) Crankcase Assembly ..........
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 5 P ARTS ORDERING PR OCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from th.
P A GE 6 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P AR TS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 7 AL W A YS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use. AL W A YS wear approv ed respirator y protection.
P A GE 8 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P AR TS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the GA-4.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 9 GA-4.5R/GA-4.5RA — R ULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is familiar with proper saf ety precautions and oper ation techniques before using gener ator .
P A GE 10 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — R ULES FOR SAFE OPERA TION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generator to a building's electrical system without a transfer switch or other approved device.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 11 Effects of Altitude and Heat The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE T est cord J607.
P A GE 12 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) Figure 1. Dimensions GA-4.5R/GA-4.5RA — DIMENSIONS.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 13 GA-4.5R/GA-4.5RA — GENERAL INFORMA TION GA-4.5R/GA-4.5RA Familarization General Inspection Prior to Operation This generator has been thoroughly inspected and accepted prior to shipment from the f actor y .
P A GE 14 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 15 GA-4.5R/GA-4.5RA — CONTR OLS AND INDICA T ORS Figure 2A. Generator Controls and Components 1 . Lifting Bail Eye – Attach a rope or chain to this lifting eye when lifting of the generator is required.
P A GE 16 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — CONTR OLS AND INDICA T ORS Figure 2C. Full Po wer Switch 120V AC (Up) Simplified Wiring Dia gram Figure 2D . Full P ower Switch 120/240 V A C (Down) Simplified Wiring Diagram 11 .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 17 12 . Choke Lever – Used for starting the engine. Close the choke lever when starting a cold engine or in cold weather conditions. The choke enriches the fuel mixture.
P A GE 18 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — GENERA T OR REFUELING Figure 3. Generator Refueling Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 19 GA-4.5R/GA-4.5RA — INST ALLA TION Outdoor Installation Install the generator in a area that is free of debris , bystanders , and overhead obstructions .
P A GE 20 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) Connecting the Ground The nut and ground terminal on the generator should alwa ys be used to connect the gener ator to a suitable ground. The ground cable should be #8 size wire minimum.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 21 General Inspection Prior to Operation Ground P ower T ools When using power tools or electrical equipment requireing AC power from the generator , make sure connecting (pow er tool) cable has a ground pin as shown in Figure 5.
P A GE 22 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — PRE-INSPECTION (ENGINE) Figure 6. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 23 GA-4.5R/GA-4.5RA — INITIAL ST AR T -UP (ENGINE) DO NO T attempt to operate this generator until the Safety , General Information and Inspection sections of this manual have been read and thoroughly understood .
P A GE 24 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) 6 . If the engine has started, slowly return the choke lever (Figure 11 ) to the “OPEN” position. If the engine has not started repeat steps 1 through 6.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 25 GA-4.5R/GA-4.5RA — INITIAL ST ART -UP ENGINE/OPERA TION Stopping The Engine Normal Shutdown 1. Place the main circuit breaker (Figure 9) in the OFF position.
P A GE 26 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — PREP ARA TION FOR LONG -TERM ST ORA GE Generator Storage For storage of the generating set for over 30 days, the following is required: ■ Drain the fuel tank completely , or add ST A-BIL to the fuel.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 27 Use T able 5 as a gener al maintenance guideline when ser vicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine.
P A GE 28 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — MAINTENANCE (ENGINE) Maintenance P erf or m the scheduled maintenance procedures as defined by T able 6 and belo w: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 29 NO TE P A GE.
P A GE 30 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) MQ GA-4.5R — WIRING DIA GRAM Figure 28. Generator/Engine Wiring Diagram (GA-4.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 31 MQ GA-4.5RA — WIRING DIA GRAM Figure 29. Generator/Engine Wiring Diagram (GA-4.
P A GE 32 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented b.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 33 GA-4.5R/GA-4.5RA — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E .
P A GE 34 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — TR OUBLESHOO TING (GENERA T OR) Practically all generator breakdowns can.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 35 NO TE P A GE.
P A GE 36 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 37 GA-4.5R/GA-4.5RA 1 T O 3 UNITS WITH R OBIN EX270D ENGINE 1 to 3 Units Qt y . P/ N Description 1 ............ A9924800014 ........ CAP , FUEL T ANK 1 ..
P A GE 38 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) NAMEPLA TE AND DECALS GA-4.5R/GA-4.5RA — NAME PLA TE AND DECALS.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 39 NAMEPLA TE AND DECALS NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A4511200002 DECAL; CONTROL P ANEL .................................... 1 ...........
P A GE 40 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — GENERA T OR ASSY . GENERA T OR ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 41 GA-4.5R/GA-4.5RA — GENERA T OR ASSY . GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 A3110200003 ROT O R ASSY . ........................
P A GE 42 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) MQ GA-4.5R — CONTROL BO X ASSY . CONTROL BO X ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 43 CONTROL BO X ASSY . (GA-4.5R ONL Y) NO P AR T NO P AR T NAME QTY .
P A GE 44 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) MQ GA-4.5RA — CONTR OL BO X ASSY . CONTROL BO X ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 45 MQ GA-4.5RA — CONTR OL BO X ASSY . CONTR OL BO X ASSY .
P A GE 46 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) GA-4.5R/GA-4.5RA — PIPE FRAME ASSY . PIPE FRAME ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 47 MQ GA-4.5R/GA-4.5RA — PIPE FRAME ASSY . PIPE FRAME ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 A4417000002 PIPE FRAME ...........................
P A GE 48 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) ROBIN EX270D20220 — CRANKCASE ASSY . CRANKCASE ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 49 R OBIN EX270D20220 — CRANKCASE ASSY . CRANKCASE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2791010121 CRANKCASE ASSY . .......................
P A GE 50 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) ROBIN EX270D20110/EX270D20220 — CRANKSHAFT AND PIST ON ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 51 ROBIN EX270D20110/EX270D20220 — CRANKSHAFT AND PIST ON ASSY .
P A GE 52 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) R OBIN EX270D20110/EX270D20220 — GO VERNOR ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 53 R OBIN EX270D20110/EX270D20220 — GO VERNOR ASSY .
P A GE 54 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) R OBIN EX270D20110/EX270D20220 — INT AKE AND EXHA UST ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 55 ROBIN EX270D20110/EX270D20220 — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 2793160101 CAMSHAFT CP .
P A GE 56 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) ROBIN EX270D20110/EX270D20220 — MUFFLER ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 57 ROBIN EX270D20110/EX270D20220 — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 310 2793010121 MUFFLER, CP 1 320 2793420111 MUFFLER CO VER CP 1 340 2773520103 GASKET , MUFFLER 26D 9DX58P 0.
P A GE 58 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) ROBIN EX270D20110/EX270D20220 — AIR CLEANER ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 59 ROBIN EX270D20110/EX270D20220 — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 510 2793262030 AIR CLEANER ASSY . LOW PR OFILE .
P A GE 60 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) R OBIN EX270D20110/EX270D20220 — RECOIL ST ARTER ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 61 R OBIN EX270D20110/EX270D20220 — RECOIL ST ARTER ASSY .
P A GE 62 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) R OBIN EX270D20110/EX270D20220 — CARBURET OR ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 63 ROBIN EX270D20110/EX270D20220 — CARB URET OR ASSY . CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 210 2796230210 CARBURET OR ASSY . .....
P A GE 64 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) ROBIN EX270D20110/EX270D20220 — FL YWHEEL ASSY .
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 65 ROBIN EX270D20110/EX270D20220 — FL YWHEEL ASSY . FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 0 2797923001 FL YWHEEL CP 1 1 1 2797943001 IGNITION COIL CP 1 3 0 0011406250 B OL T & W ASHER ASSY .
P A GE 66 — GA-4.5R/GA-4.5RA A.C. GENERA T OR— OPERA TION & P ARTS MANU AL — REV . #1 (11/27/06) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P ARTS P A YMENT TERMS T er ms of pa yment for par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 67 NO TE P A GE.
OPERA TION AND P AR TS MANUAL Manufactured f or MUL TIQUIP INC. by DENY O MANUF ACTURING CO ., JAP AN Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2006, MUL TIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc.
An important point after buying a device Multiquip GA4.5R (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip GA4.5R yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip GA4.5R - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip GA4.5R you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip GA4.5R will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip GA4.5R, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip GA4.5R.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip GA4.5R. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip GA4.5R along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
