Instruction/ maintenance manual of the product GA-9.7 HZ Multiquip
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© COPYRIGHT 2001, MUL TIQUIP INC . MUL TIQUIP P AR TS AND OPERA TION MANUAL Model GA-9.7 HZ A.C. GENERA TOR MUL TIQUIP INC . . . . . P ARTS DEP A RTMENT : 18910 WILMINGTON AVE.
P A GE 2 — GA-9.7 HZ A.C. GENERA T OR— P AR TS & OPERA TION MANU AL — REV . #2 (03/05/01).
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP ARTMEN.
P A GE 4 — GA-9.7 HZ A.C. GENERA T OR — P AR TS & OPERA TION MANU AL — REV . #2 (03/05/01) T ABLE OF CONTENTS Here's How T o Get Help ............................................ 3 T able Of Contents ....................................
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 5 P ARTS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** .
P A GE 6 — GA-9.7 HZ A.C. GENERA T OR — P AR TS & OPERA TION MANU AL — REV . #2 (03/05/01) RULES FOR SAFE OPERA TION CA UTION: F ailure to f ollow instructions in this manual ma y lead to serious injur y or ev en death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 7 OPERA TION AND SAFETY DECALS Machine Safety Decals The GA-9.7 HZ por table generator is equipped with a n umber of saf ety decals. These decals are provided f or operator safety and maintenance inf or mation.
P A GE 8 — GA-9.7 HZ A.C. GENERA T OR — P AR TS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — SPECIFICA TIONS Effects of Altitude and Heat The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE T est cord J607.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 9 GA-9.7 HZ — GENERAL INFORMA TION GA-9.7 HZ F AMILIARIZA TION Generator The Multiquip Model GA-9.
P A GE 10 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — CONTROLS AND INDICA T ORS Figure 1. Controls and Indicators.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 11 GA-9.7 HZ — INST ALLA TION Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so that it cannot slide or shift around.
P A GE 12 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) General Inspection Prior to Operation This generator has been thoroughly inspected prior to shipment from the f actor y .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 13 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill.
P A GE 14 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — INSTRUMENT A TION Power Outlets The generator has the following 60 Hz 120/240 volt single- phase receptacles.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 15 GA-9.7 HZ — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.
P A GE 16 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — OPERA TING INSTR UCTIONS Before Starting 1. Be sure to disconnect the electrical load and switch the main circuit breaker to the “ OFF ” position prior to star ting the engine.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 17 General Inspection At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners.
P A GE 18 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) Generator Storage For storage of the generating set for over 30 days, the following is required: l Drain the fuel tank completely . l Run the engine until the gasoline in the carburetor is completely consumed .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 19 GA-9.7 HZ — WIRING DIA GRAM.
P A GE 20 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper hand.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 21 GA-9.7 HZ — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E .
P A GE 22 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — TR OUBLESHOO TING (GENERA T OR) Practically all generator breakdowns can be prevented.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 23 GA-9.7 HZ — TR OUBLESHOO TING (GENERA T OR) ) D E U N I T N O C ( G N I T O O H S E L B U O R T R O T A R E N E G . 5 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S o n e t a r e l e c e d t o n s e o D .
P A GE 24 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 25 GA-9.7 HZ — SUGGESTED SP ARE P ARTS GA-9.7 1 T O 3 UNITS WITH HOND A GX610K1VD ENGINE 1 to 3 Units Qt y . P /N Description 4 ............ 0601823204 .......
P A GE 26 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — GENERA T OR ASSY . GENERA T OR ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 27 GA-9.7 HZ — GENERA T OR ASSY . GENERA T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 A6110200103 R O T O R ASSY . 1 INCLUDES ITEMS W/ * 1-1 * FIELD ASSY .
P A GE 28 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — CONTROL BO X ASSY . CONTROL BO X ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 29 GA-9.7 HZ — CONTR OL BO X ASSY . CONTROL BO X ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 30 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — PIPE FRAME ASSY . PIPE FRAME ASSY ..
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 31 GA-9.7 HZ — PIPE FRAME ASSY . PIPE FRAME ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 A6418000402 PIPE FRAME 1 2 A6415100003 FLOOR P ANEL 1 3 A6365000402 FUEL T ANK 1 3-1 0810105900 CA P , FUEL T ANK .
P A GE 32 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) GA-9.7 HZ — NAMEPLA TE ASSY . NAMEPLA TE ASSY ..
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 33 NAMEPLA TE ASSY . NO P AR T NO P AR T NAME QTY . REMARKS NAME PLA TE ORDER FROM MUL TIQUIP SER VICE DEPT .
P A GE 34 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) HOND A GX610K1 ENGINE — CYLINDER HEAD HOND A GX610K1 ENGINE — CYLINDER HEAD ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 35 CYLINDER HEAD ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12210ZJ1000 CYLINDER HEAD COMP ., R. ........... 1 ..... INCLUDES ITEMS W/ * 2 12220ZJ1U80 CYLINDER HEAD COMP .
P A GE 36 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) CYLINDER BARREL ASSY . HOND A GX610K1 ENGINE — CYLINDER B ARREL ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 37 CYLINDER BARREL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12000ZJ1810 CYLINDER BARREL ASSY .
P A GE 38 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) CRANKCASE CO VER ASSY . HOND A GX610K1 ENGINE — CRANKCASE CO VER ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 39 CRANKCASE CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 11300ZJ1000 C O VER ASSY .
P A GE 40 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) CRANKSHAFT ASSY . HOND A GX610K1 ENGINE — CRANKSHAFT ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 41 HOND A GX610K1 ENGINE — CRANKSHAFT ASSY . CRANKSHAFT ASSY .
P A GE 42 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) PIST ON ASSY . HOND A GX610K1 ENGINE — PIST ON ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 43 HOND A GX610K1 ENGINE — PIST ON ASSY . PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13010ZE8601 RING SET , PIST ON (STD) 2 13011ZE8601 RING SET , PIST ON (0.
P A GE 44 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) CAMSHAFT ASSY . HOND A GX610K1 ENGINE — CAMSHAFT ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 45 CAMSHAFT ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12209ZE8003 SEAL, V AL VE STEM 2 2 14100ZJ1801 CAMSHAFT ASSY . ......................................
P A GE 46 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) RECOIL ST AR TER ASSY . HOND A GX610K1 ENGINE — RECOIL ST ARTER ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 47 HOND A GX610K1 ENGINE — RECOIL ST ARTER ASSY . RECOIL ST AR TER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 28400ZE3W01ZA S T AR TER ASSY ., RECOIL R8 (BR T .
P A GE 48 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) HOND A GX610K1 ENGINE — F AN CO VER ASSY . F AN CO VER ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 49 HOND A GX610K1 ENGINE — F AN CO VER ASSY . F AN CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 2 19611ZJ1800ZB C O VER, F AN R8 (RECOIL ST ARTER)(BR T .
P A GE 50 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) CARBURET OR ASSY . HOND A GX610K1 ENGINE — CARBURET OR ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 51 CARBURET OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 12357ZJ1000 TUBE, BREA THER 1 2 15772551000 CLIP , BREA THER TUBE 1 3 * # 16010ZG8000 GASKET SET 1 4 * 16011382004 V AL V E SE T , F L O A T .
P A GE 52 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) AIR CLEANER ASSY . HOND A GX610K1 ENGINE — AIR CLEANER ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 53 AIR CLEANER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 17010ZJ1000 ELEMENT SET , AIR CLEANER .
P A GE 54 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) HOND A GX610K1 ENGINE — MUFFLER ASSY . MUFFLER ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 55 MUFFLER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 MUFFLER KIT 1 NO T A V AILABLE, SEE COMPONENTS 2 18310ZJ1000 MUFFLER COMP . ..........................
P A GE 56 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) FUEL PUMP ASSY . HOND A GX610K1 ENGINE — FUEL PUMP ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 57 FUEL PUMP ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16700ZJ1003 PUMP ASSY .
P A GE 58 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) FL YWHEEL ASSY . HOND A GX610K1 ENGINE — FL YWHEEL ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 59 FL YWHEEL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 19511ZJ1000 F AN, COOLING 1 3 28451ZJ1801 PULLEY , ST ARTER 1 6 28453ZJ1801 S P A CER, ST AR TER PULLEY MT .
P A GE 60 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) HOND A GX610K1 ENGINE — IGNITION COIL ASSY . IGNITION COIL ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 61 IGNITION COIL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 30500ZJ1013 COIL ASSY ., R. IGNITION 1 2 30518ZJ1000 G R OMMET , IGNITION WIRE 2 3 30550ZJ1013 COIL ASSY .
P A GE 62 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) ST AR TER MO T OR ASSY . HOND A GX610K1 ENGINE — ST ARTER MO T OR ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 63 ST AR TER MO T OR ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 31200ZJ1004 M O T OR ASSY ., ST AR TER 1 2 31243ZJ1800 B RA CKET , ST ARTER MA GNETIC SET . 1 3 32402ZJ1810 CABLE, MAGNET SWITCH .
P A GE 64 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) HOND A GX610K1 ENGINE — GO VERNOR/CONTROL ASSY .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 65 GO VERNOR/CONTR OL ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 16263ZE3790 JOINT , ROD 1 2 16265ZJ1U80 S T A Y ASSY ., A UT O THRO TTLE ...... 1 .........
P A GE 66 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) HOND A GX610K1 ENGINE — LABELS LABELS.
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 67 HOND A GX610K1 ENGINE — LABELS LABELS NO P AR T NO P AR T NAME QTY .
P A GE 68 — GA-9.7 HZ A.C. GENERA T OR — P ARTS & OPERA TION MANU AL — REV . #2 (03/05/01) HOND A GX610K1 ENGINE — GASKET KIT GASKET KIT NO P AR T NO P AR T NAME QTY . REMARKS 061A1ZJ1000 GASKET KIT ..................................... 1 .
GA-9.7 HZ A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 69 P A YMENT TERMS T erms of payment f or par ts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
P AR TS AND OPERA TION MANUAL Manufactured f or MUL TIQUIP INC. by DENY O MANUF A CTURING CO ., USA HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P ARTS DEP.
An important point after buying a device Multiquip GA-9.7 HZ (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip GA-9.7 HZ yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip GA-9.7 HZ - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip GA-9.7 HZ you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip GA-9.7 HZ will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip GA-9.7 HZ, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip GA-9.7 HZ.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip GA-9.7 HZ. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip GA-9.7 HZ along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
