Instruction/ maintenance manual of the product GA-6REA Multiquip
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OPERA TION AND P AR TS MANUAL Re vision #0 (06/06/05) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. MODEL GA-6RE/GA-6REA Por table Generators (ROBIN GASOLINE ENGINE).
P A GE 2 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05).
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP CORPORA TE OFFICE 18910 Wilmington A v e. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: mq@multiquip.
P A GE 4 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) T ABLE OF CONTENTS NOTE Specification and part number are subject to change without notice . ROBIN EH-360YS2420 ENGINE Air Cleaner Assembly .....
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 5 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account numbe.
P A GE 6 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 7 GA-6RE/GA-6REA — SAFETY MESSA GE ALERT SYMBOLS AL W A YS wear approv ed e y e and hearing protection. NEVER operate equipment with covers, or guards remov ed.
P A GE 8 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) The following safety guidelines should always be used when operating the GA-6RE/GA-6REA P or table Generators: GENERAL SAFETY ■ DO NO T operate or ser vice this equipment before reading this entire manual.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 9 GA-6RE/GA-6REA — R ULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is f amiliar with proper saf ety precautions and operation techniques bef ore using generator .
P A GE 10 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without a transfer switch or other approved device.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 11 GA-6RE/GA-6REA — OPERA TION AND SAFETY DECALS Machine Safety Decals The GA-6RE/GA-6REA por table gener ators are equipped with a number of saf ety decals (Figure 1).
P A GE 12 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — SPECIFICA TIONS (GENERA T OR) The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE T est cord J607.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 13 GA-6RE/GA-6REA — SPECIFICA TIONS (ENGINE) In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.
P A GE 14 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — DIMENSIONS Figure 2. Dimensions.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 15 GA-6RE/GA-6REA — GENERAL INFORMA TION GA-6RE/GA-6REA F AMILIARIZA TION Generator The Multiquip GA-6.
P A GE 16 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — LO AD APPLICA TION Single Phase Load — 60 Hz Always be sure to check the.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 17 GA-6RE/GA-6REA — CONTROLS AND INDICA T ORS Figure 3A. Generator Components 5 . Start Switch – Press this pushbutton switch to start the generators. 6.
P A GE 18 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) Figure 3D. 120/240V Full P ower Switc h Simplified Diagram (Do wn P osition) Figure 3C. 120V Full P o wer Switch Simplified Diagram (Up P osition) Figure 3B.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 19 This ROBIN engine is equipped with a lo w oil shutdown capability . A b uilt in sensor will automatically turn off the engine should the oil level fall below a safe operating condition.
P A GE 20 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — GENERA T OR REFUELING Figure 4. Generator Refueling Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 21 GA-6RE/GA-6REA — INST ALLA TION Outdoor Installation Install the generator/welder in a area that is free of debris , bystanders , and overhead obstructions .
P A GE 22 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) Connecting the Ground The nut and ground terminal on the generators should alw ays be used to connect the generators to a suitab le ground. The ground cable should be #8 size wire minimum.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 23 General Inspection Prior to Operation Ground P o wer T ools When using power tools or electrical equipment requireing AC power from the generators, make sure connecting (power tool) cable (Figure 6) has a ground as shown in Figure.
P A GE 24 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — PRE-INSPECTION (ENGINE) Figure 7. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 25 This section is intended to assist the operator with the initial star t-up of the por table generator . It is e xtremely impor tant that this section be read carefully before attempting to use the generator in the field.
P A GE 26 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) 7 . If the engine has started, slowly return the choke lever (Figure 12 ) to the “OPEN” position. If the engine has not started repeat steps 1 through 5.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 27 Connecting the Load 1. If small wattage power tools are required, connect them to the 60 Hz output receptacles at this time. GA-6RE/GA-6REA — GENERA T OR OPERA TION/SHUTDO WN 5.
P A GE 28 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) Generator Storage For storage of the generating set for over 30 days, the following is required: ■ Drain the fuel tank completely , or add ST A-BIL to the fuel.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 29 GA-6RE/GA-6REA — MAINTENANCE (ENGINE) Use T able 6 as a gener al maintenance guideline when ser vicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine.
P A GE 30 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — MAINTENANCE (ENGINE) Maintenance P erf orm the scheduled maintenance procedures as defined by T able 6 and below: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 31 GA-6HE — MAINTENANCE (B A TTER Y) When connecting battery do the following: 1. NEVER use worn or damaged battery cables. Replace def ective battery cables immediately .
P A GE 32 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE — WIRING DIA GRAM (GENERA T OR) Figure 31.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 33 GA-6REA — WIRING DIA GRAM (GENERA T OR) Figure 32.
P A GE 34 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — T ROUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 35 GA-6RE/GA-6REA — T ROUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E .
P A GE 36 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — TR OUBLESHOO TING (GENERA T OR) G N I T O O H S E L B U O R T R O T A R E N E G . 8 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S e g a t l o v w o L ? w o l o o t d e e p s e n i g n E .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 37 NO TE P A GE.
P A GE 38 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 39 GA-6RE/GA-6REA — SUGGESTED SP ARE P ARTS GA-6RE/GA-6REA 1 T O 3 UNITS WITH R OBIN EH-360YS2420 ENGINE 1 to 3 Units Qty . P/N Description 1 ........ A9924800014 .
P A GE 40 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — NAMEPLA TE AND DECALS. NAME PLA TE ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 41 GA-6RE/GA-6REA — NAMEPLA TE AND DECALS. NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A5561000003 DE C A L ; MQ M U L T I Q UIP 6000 1 2 1630680104 DECAL; FUEL COCK .
P A GE 42 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — GENERA T OR ASSY . GENERA T OR ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 43 GA-6RE/GA-6REA — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7901002503 ROT O R ASSY . ........................
P A GE 44 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE — CONTR OL BO X ASSY . CONTROL BO X ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 45 GA-6RE — CONTR OL BO X ASSY . CONTROL BO X ASSY . (GA-6RE) NO .
P A GE 46 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6REA — CONTR OL BO X ASSY . CONTROL BO X ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 47 GA-6REA — CONTR OL BO X ASSY . CONTROL BO X ASSY .
P A GE 48 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — MUFFLER ASSY . MUFFLER ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 49 GA-6RE/GA-6REA — MUFFLER ASSY . MUFFLER ASSY . NO P AR T NO P AR T NAME QTY .
P A GE 50 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — PIPE FRAME ASSY . PIPE FRAME ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 51 GA-6RE/GA-6REA — PIPE FRAME ASSY . PIPE FRAME ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 A5417000202 PIPE FRAME .............................
P A GE 52 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) GA-6RE/GA-6REA — B A TTER Y ASSY . BA TTER Y ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 53 BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 2 BA TTER Y .
P A GE 54 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) R OBIN EH-360YS2420 ENGINE — AIR CLEANER ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 55 ROBIN EH-360YS2420 ENGINE — AIR CLEANER ASSY . AIR CLEANER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 510 2673260820 A I R C L E A NER ASSY . .
P A GE 56 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) ROBIN EH-360YS2420 ENGINE — CRANKCASE ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 57 ROBIN EH-360YS2420 ENGINE — CRANKCASE ASSY . CRANKCASE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 2671010411 CRANKCASE CP .................
P A GE 58 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) R OBIN EH-360YS2420 ENGINE — CRANKSHAFT AND PIST ON ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 59 R OBIN EH-360YS2420 ENGINE — CRANKSHAFT AND PIST ON ASSY . CRANKSHAFT AND PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0 2672070201 CRANKSHAFT CP 1 4 0 0230350160 S P A CER, 35.
P A GE 60 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) R OBIN EH-360YS2420 ENGINE — FL YWHEEL ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 61 ROBIN EH-360YS2420 ENGINE — FL YWHEEL ASSY . FL YWHEEL ASSY .
P A GE 62 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) ROBIN EH-360YS2420 ENGINE — GO VERNOR ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 63 ROBIN EH-360YS2420 ENGINE — GO VERNOR ASSY . GO VERNOR OPERA TION ASSY .
P A GE 64 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) ROBIN EH-360YS2420 ENGINE — INT AKE AND EXHA UST ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 65 R OBIN EH-360YS2420 ENGINE — INT AKE AND EXHA UST ASSY .
P A GE 66 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) ROBIN EH-360YS2420 ENGINE — COOLING ST ARTING ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 67 ROBIN EH-360YS2420 ENGINE — COOLING ST ARTING ASSY .
P A GE 68 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) ROBIN EH-360YS2420 ENGINE — CARB URET OR ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 69 ROBIN EH-360YS2420 ENGINE — CARB URET OR ASSY . CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 210 2666231100 CARBURET OR ASSY . ......
P A GE 70 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) R OBIN EH-360YS2420 ENGINE — ST ARTER ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 71 ROBIN EH-360YS2420 ENGINE — ST ARTER ASSY . ST AR TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 120 2247050200 S T A R TING MO T OR ASSY . ...
P A GE 72 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) R OBIN EH-360YS2420 ENGINE — SOLENOID ASSY .
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 73 SOLENOID ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 600 2537501000 SOLENOID A Y 1 610 2677600101 BRACKET (SOLENOID) 1CP 1 611 2677600211 BRACKET (SOLENOID) 2CP 1 613 0130060220 B O L T & W ASHER ASSY .
P A GE 74 — GA-6RE/GA-6REA A.C. GENERA T ORS — OPERA TION & P ARTS MANU AL — REV . #0 (06/06/05) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — P ARTS Multiquip reserves the rig.
GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05) — PAGE 75 NO TE P A GE.
HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MUL TIQUIP CORPORA TE OFFICE 18910 Wilmington A v e. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: mq@multiquip.
An important point after buying a device Multiquip GA-6REA (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip GA-6REA yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip GA-6REA - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip GA-6REA you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip GA-6REA will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip GA-6REA, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip GA-6REA.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip GA-6REA. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip GA-6REA along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
