Instruction/ maintenance manual of the product DCA-10SPX4 Multiquip
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P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #0 (02/17/09) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-10SPX4 60 Hz GENERA TO.
P A GE 2 — DCA-10SPX4— OPERA TION AND P A RTS MANU AL — REV . #0 (02/17/09) Diesel engine exhaust and some of PR OPOSITION 65 W ARNING.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 3 1 NO TE P A GE.
P A GE 4 — DCA-10SPX4— OPERA TION AND P A RTS MANU AL — REV . #0 (02/17/09) T ABLE OF CONTENTS Specifications are subject to change without notice .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 5 1 P ARTS ORDERING PR OCEDURES www .mqpo w er .com Ordering parts has never been easier! Choose from three easy options: WE AC.
P A GE 6 — DCA-10SPX4— OPERA TION AND P A RTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 7 1 DCA-10SPX4 — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T r e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 5 5 ( .
P A GE 8 — DCA-10SPX4— OPERA TION AND P A RTS MANU AL — REV . #0 (02/17/09) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ow er Generator .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 9 1 DCA-10SPX4 — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. AL W A YS wear approv ed respiratory protection.
P A GE 10 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the generator . General Safety: ■ DO NO T operate or service this equipment before reading this entire manual.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 11 1 DCA-10SPX4 — R ULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is familiar with proper saf ety precautions and operation techniques before using generators. ■ NEVER leave the generator unattended, turn off engine when unattended.
P A GE 12 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 13 1 DCA-10SPX4 — R ULES FOR SAFE OPERA TION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without a transfer switch or other approved device.
P A GE 14 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) Check with your local county or state safety towing regulations, in addition to meeting Department of T ranspor tation ( DO T ) Safety T o wing Regulations , bef ore towing y our generator .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 15 1 NO TE P A GE.
P A GE 16 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) Figure 2. T ypical Generator Grounding Application DCA-10SPX4 — INST ALLA TION.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around.
P A GE 18 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — GENERAL INFORMA TION DCA-10SPX4 Whisperwatt™ Series Familiarization Generator The MQ P ower Model DCA.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 19 1 DCA-10SPX4 — MAJOR COMPONENTS Figure 3. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G .
P A GE 20 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the Generator Control Panel (Figure 4). 1. Frequency Meter – Indicates the output frequency in her tz (Hz).
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 21 1 Output T erminal Familiarization The “ Output T erminal Panel ” (Figure 5) is provided with the following: ■ ■ ■.
P A GE 22 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) 120 V A C GFCI Receptacle This120 V A C , 20 amp GFCI (Duplex Nema 5-20R) receptacle can be used anytime the generator is in oper ation. The receptacle is protected by a 20 amp circuit break er .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 23 1 Figure 11. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con venience receptacles (Figure 11). Make sure to read the operation manual before attempting to connect a load to the generator .
P A GE 24 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — LO AD APPLICA TION/MAXIMUM AMPERA GE Single Phase Load Always be sure to check the nameplate on the gen.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 25 1 DCA-10SPX4 — SETUP Figure 12. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean.
P A GE 26 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — SETUP Refueling Procedure: 1. Level T anks – Make sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 14).
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 27 1 Coolant (Antifreeze/Summer Coolant/W ater) KUBO T A recommends antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted.
P A GE 28 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in the ON position 2 .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 29 1 Figure 24. Frequency Meter (Hz) Start-up Procedure 1. Set the Speed Control Switch to the ST AR T/IDLE position (Figure 22). 2. Inser t the ignition ke y into the ignition s witch.
P A GE 30 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — GENERA T OR ST ART -UP PROCEDURE Figure 29. V oltage Adjust Contr ol Knob Figure 28. V oltmeter Figure 27. Main, GFCI, and Aux. Circuit Breakers (ON) 7. Place the main , GFCI , and aux .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 31 1 Normal Shutdown Procedure T o shutdo wn the generator use the f ollowing procedure: 1. Place both the main , GFCI, and aux. circuit breakers as shown in Figure 20 to the OFF position.
P A GE 32 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , excessiv e carbon buildup in the combustion chamber and high fuel consumption.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 33 1 DCA-10SPX4 — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .
P A GE 34 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 31) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 35 1 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched.
P A GE 36 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 33. Wheel Lug Nuts Tightening Sequence DCA-10SPX4 — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 37 1 DCA-10SPX4 — GENERA T OR WIRING DIA GRAM Figure 34. Generator Wiring Diagram.
P A GE 38 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — ENGINE WIRING DIA GRAM Figure 35. Engine Wiring Diagram.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 39 1 G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . t r a t s t o n s e o d e n i g n E ? l e u f o N . l e u f h s i n e l p e R ? m e t s y s l e u f e h t n i r i A .
P A GE 40 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r e t l i f l e u F .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 41 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 17 shown below f or diagnosis of the generator .
P A GE 42 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA-10SPX4 — TROUBLESHOO TING (PRE-HEA T LAMP CODES) E D O C P M A L S I S O N G A I D E R U L I A F .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 43 1 NO TE P A GE.
P A GE 44 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) The contents and part numbers listed in the parts section are subject to change without notice .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 45 1 DCA-10SPX4 — SUGGESTED SP ARE P ARTS DCA-10SPX4 WHISPER W A TTGENRA T O R W/KUBO T A D1503M DIESEL ENGINE 1 T O 3 UNITS Qty . P/N Description 5 ......... 1641432433 ......
P A GE 46 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA -10SPX4 — GENERA T OR ASSY . GENERA T OR ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 47 1 DCA - 10SPX4 — GENERA T OR ASSY . GENERA TOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8321000102 ROT O R ASSY 1 1 -1 FIELD ASSY 1 1- 2 0601821374 RECTIFIER 1 1- 3 0601822630 SURGE ABSORBER .
P A GE 48 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 49 1 DCA - 10SPX4 — CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY . NO . P AR T NO .
P A GE 50 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 51 1 DCA - 10SPX4 — CONTR OL P ANEL ASSY . CONTROL P ANEL ASSY . NO . P AR T NO .
P A GE 52 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — OUTPUT RECEPT A CLE ASSY . OUTPUT RECEPT A CLE ASSY .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 53 1 DCA - 10SPX4 — OUTPUT RECEPT A CLE ASSY . OUTPUT RECEPT ACLE ASSY . NO .
P A GE 54 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 55 1 DCA - 10SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0924200174 ENGINE, KUBO T A D1503 1 A 1638297011 F A N B E L T , .
P A GE 56 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 57 1 DCA - 10SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .
P A GE 58 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — B A TTER Y ASSY . BA TTER Y ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 59 1 DCA - 10SPX4 — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 60 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — MUFFLER ASSY . MUFFLER ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 61 1 DCA - 10SPX4 — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0331100703 MUFFLER 1 2 0017108020 HEX HEAD BOL T 4 3 B0334000503 EXHA UST PIPE 1 4 1526312371 GASKET .
P A GE 62 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 63 1 DCA - 10SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 64 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 65 1 DCA - 10SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 66 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 67 1 DCA - 10SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 68 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — R UBBER SEALS ASSY . R UBBER SEALS ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 69 1 DCA - 10SPX4 — R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO .
P A GE 70 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) DCA - 10SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY ..
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 71 1 DCA - 10SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0840614104 DECAL : GROUND ...............................................
P A GE 72 — DCA-10SPX4— OPERA TION AND P ARTS MANU AL — REV . #0 (02/17/09) TERMS AND CONDITIONS OF SALE — P A R TS P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
DCA-10SPX4— OPERATION AND PARTS MANUAL — REV. #0 (02/17/09) — PAGE 73 1 NO TE P A GE.
P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE TH E MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc.
An important point after buying a device Multiquip DCA-10SPX4 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip DCA-10SPX4 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip DCA-10SPX4 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip DCA-10SPX4 you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip DCA-10SPX4 will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip DCA-10SPX4, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip DCA-10SPX4.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip DCA-10SPX4. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip DCA-10SPX4 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
