Instruction/ maintenance manual of the product RPC-IP Miller
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RPC-IP Multiprocess W elding Remote Pendant Control April 1993 Ef f.
OM-533 Page 1 SECTION 1 – INTRODUCTION 5-3/4 in. (141 mm) 9-3/8 in. (238 mm) 5 in. (123 mm) ST -109 521-A Figure 1-1. Dimensions 1-1. GENERAL INFORMA TION AND SAFETY A.
OM-533 Page 2 SECTION 2 – INST ALLA TION W elding Power Source Remote Control Receptacle RPC-IP Receptacle ST -109 782-B Figure 2-1. Power Source/Remote Control Connections W ARNING: ELECTRIC SHOCK can kill.
OM-533 Page 3 ST -1 13 509-A Mounting Screws (5) Front Panel Cover Dip Switch Circuit Board PC5 Both dip switches down for 1000 ampere model operation Both dip switches up for 650 ampere model operation Figure 2-2. Dip Switch Positions And Locations SECTION 3 – OPERA TOR CONTROLS 3-1.
OM-533 Page 4 ST -109 521-A V oltmeter Ammeter V olts/Peak Control And Pilot Light Amps/Bkgd Control And Pilot Light Mode Selector Switch Ammeter Switch Arc Control Arc Control Pilot Light Contactor Switch Figure 3-1. Front Panel View 3-3. CONT ACTOR SWITCH (Figure 3-1) W ARNING: ELECTRIC SHOCK can kill.
OM-533 Page 5 3-6. VOL TS/PEAK CONTROL AND PILOT LIGHT (Figure 3-1) This control presets weld voltage for constant voltage applications and peak voltage for GMA W-P applica- tions. When the Mode Selector switch is in the CV position or one of the pulses per second positions, the VOL TS/ PEAK pilot light turns on.
OM-533 Page 6 1 1. Preset VOL TS/PEAK control to desired peak volt- age setting (see Section 3-6). Pilot light should be on. 12. Make adjustments to wire feeder .
OM-533 Page 7 12. Make adjustments to wire feeder . 13. T urn on flux supply system. 14. Begin welding. 4-5. GAS TUNGSTEN ARC WELDING (GT A W) W ARNING: Read and follow safety informa - tion at beginning of entire Section 4 before proceeding. 1. Install and prepare welding power source according to its Owner ’s Manual.
OM-533 Page 8 SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5-1. MAINTENANCE Usage and shop conditions will determine the frequency and type of maintenance. Inspect equipment as follows: W ARNING: ELECTRIC SHOCK can kill. • Do not touch live electrical parts.
OM-533 Page 9 SECTION 6 – ELECTRICAL DIAGRAMS Circuit Diagram No. SB-107 993-B Diagram 6-1. Circuit Diagram For Pendant Control Circuit Diagram No. SB-124 223 Diagram 6-2.
OM-533 Page 10 Diagram 6-3. Wiring Diagram For Pendant Control Wiring Diagram No. SC-122 538-B.
OM-533 Page 1 1 SECTION 7 – P ARTS LIST Description Part No. Dia. Mkgs. Item No. Figure 7-1. Main Assembly Quantity 1 108 056 CASE SECTION, front end 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
An important point after buying a device Miller RPC-IP (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Miller RPC-IP yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Miller RPC-IP - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Miller RPC-IP you will learn all the available features of the product, as well as information on its operation. The information that you get Miller RPC-IP will certainly help you make a decision on the purchase.
If you already are a holder of Miller RPC-IP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Miller RPC-IP.
However, one of the most important roles played by the user manual is to help in solving problems with Miller RPC-IP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Miller RPC-IP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
