Instruction/ maintenance manual of the product XLi Miller Electric
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® Auto-Darkening Helmets Models: XLi, XLix and Elite t OM-217 741C May 2006 XLi XLix Elite T o help us serve you better , go to w ww .MillerW elds.Com/HelmetReg/.
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . SECTION 2 − SPECIFICA TIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3 − OPERA TION INSTRUCTIONS 3 .
Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING W arning! W atch Out! There are possible hazards as shown in the adjoining symbols. D Read and follow Section 1 for all safety symbols.
Page 2 SECTION 2 − SPECIFICA TIONS V iewing Field (XLi, Xlix) 97mm x 47mm/3.81” x 1.85” Viewing Field (Elite) 97mm x 60mm/3.81” x 2.62” Reaction Time (XLi) 0.0000555sec (1/18,000) Reaction Time (Xlix, Elite) 0.0000500sec (1/20,000) Available Shades Darkened State: No.
Page 3 SECTION 3 − OPERA TION INSTRUCTIONS Auto-Darkening Lens Controls . T wo different lens assemblies are shown. Refer to the illustra- tion that matches the lens on your helmet.
Page 4 Reset/Auto-On Button (Auto − On Lens Assembly) Press the Reset button to check lens operation. If working properly , the lens will automatically darken twice and then return to the light state. . The lens will Auto Off (light state − No. 4) 15 − 20 minutes after the last arc.
Page 5 Sensitivity/Grind Mode Control (Auto-On Lens Assembly) Sensitivity Control (Manual-On Lens Assembly) The sensitivity control is used to make the lens more responsive to differing light levels experienced in various welding processes. W e recommend a Mid-Range o r 30 − 50% sensitivity setting for most applications.
Page 6 Lens Delay Control Th e lens delay control is used to slow the lens-switching time to the clear state after welding. The delay is particularly useful in eliminating bright after-rays present in higher amperage applications where the molten puddle re- mains bright momentarily after welding.
Page 7 Adjusting Headgear XLi Models . There are four headgear ad- justments: headgear top, tight- ness, angle adjustment, and distance adjustment. 1 Headgear T op Adjusts headgear for proper depth on the head to ensure correct bal- ance and stability .
Page 8 Adjusting Headgear (Continued) Xlix and Elite Models − . There are four headgear adjust- ments: headgear top, tightness, angle adjustment, and distance adjustment. 1 Headgear T op Adjusts headgear for proper depth on the head to ensure correct bal- ance and stability .
Page 9 Replacement of the Front and Inside Lens Covers Y W arning! Never use the auto-darkening lens without the inside and outside lens covers properly installed.
Page 10 SECTION 4 − BA TTER Y REPLACEMENT XLi and Xlix – Remove the battery by inserting a coin into the slot on the battery cover and turn to the left to release the cover . Replace with a CR2450 lithium type battery or equivalent, Miller Part No.
Page 1 1 SECTION 5 − MAINTENANCE Cleaning The helmet requires little maintenance. However , for best performance we rec- ommend cleaning after use. Using a soft cloth dampened with a mild soap and water solution, wipe the cover lenses clean. Allow to air dry .
Page 12 SECTION 7 − INST ALLING OPTIONAL MAGNIFYING LENS . T o prevent lens fogging, install flat side of magnifying lens toward auto-darkening lens. XLi – Magnifying lenses can be adapted to the XLi helmet as follows: 1 Pull outside lens cover/holder free from helmet.
Page 13 SECTION 8 − REPLACEMENT P ARTS XLi Series Item No. Description XLi Series 1 Helmet shell, Black 217 606 1 Helmet shell, American Eagle II 223 645 1 Helmet shell, Black Flame 217 604 1 Helmet shell, Red Flame 217 603 1 Helmet shell, Millermatic R 770 233 1 Helmet shell, Dale Earnhardt Sr .
Page 14 Lense, 1.00 magnification (not shown) 212 236 Lense, 1.25 magnification (not shown) 212 237 Lense, 1.50 magnification (not shown) 212 238 Lense, 1.75 magnification (not shown) 212 239 Lense, 2.00 magnification (not shown) 212 240 Lense, 2.25 magnification (not shown) 212 241 Lense, 2.
Page 15 XLix Series Item No. Description XLix Series 1 Helmet shell, Black 770 236 1 Helmet shell, American Eagle II 1 Helmet shell, Black Flame 1 Helmet shell, Red Flame 1 Helmet shell, Millermatic R 1 Helmet shell, Dale Earnhardt Sr . 1 Helmet shell, Dale Earnhardt Jr .
Page 16 Lense, 0.75 magnification (not shown) 212 235 Lense, 1.00 magnification (not shown) 212 236 Lense, 1.25 magnification (not shown) 212 237 Lense, 1.50 magnification (not shown) 212 238 Lense, 1.75 magnification (not shown) 212 239 Lense, 2.00 magnification (not shown) 212 240 Lense, 2.
Page 17 Elite Series Item No. Description Elite Series 1 Helmet shell, Black 216 331 1 Helmet shell, American Eagle II 1 Helmet shell, Black Flame 217 602 1 Helmet shell, Red Flame 216 332 1 Helmet sh.
Page 18 Lense, 0.75 magnification (not shown) 212 235 Lense, 1.00 magnification (not shown) 212 236 Lense, 1.25 magnification (not shown) 212 237 Lense, 1.50 magnification (not shown) 212 238 Lense, 1.75 magnification (not shown) 212 239 Lense, 2.00 magnification (not shown) 212 240 Lense, 2.
Page 19 SECTION 9 − LIMITED W ARRANTY Effective January 1, 2006 LIMITED W ARRANTY – Subject to the terms and conditions below . Miller Electric Mfg.
Page 20 NOTES.
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PRINTED IN USA © 2006 Miller Electric Mfg. Co. V isit our website at www.MillerWelds.com ® Miller Elect ric Mfg. Co. An Ill inois T ool Works Company 1635 West S pencer S treet Applet on, WI 5 4914 .
An important point after buying a device Miller Electric XLi (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Miller Electric XLi yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Miller Electric XLi - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Miller Electric XLi you will learn all the available features of the product, as well as information on its operation. The information that you get Miller Electric XLi will certainly help you make a decision on the purchase.
If you already are a holder of Miller Electric XLi, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Miller Electric XLi.
However, one of the most important roles played by the user manual is to help in solving problems with Miller Electric XLi. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Miller Electric XLi along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
