Instruction/ maintenance manual of the product WC-24 Miller Electric
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WC-24 Processes Description MIG (GMAW ) W elding W eld Control For Spoolmatic Gun OM-181 712C January 2005 Visit our website at www.MillerWelds.com.
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
dec_con1_1 1/02 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). NOTE Manufacturer ’s Name: Miller Electric Mfg. Co. Manufacturer ’s Address: 1635 W .
OM-181 712 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _8/03 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message.
OM-181 712 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.
OM-181 712 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-181 712 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from American W elding Society , 550 N.
OM-181 712 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE A V ANT UTILISA TION som_fre 8/03 2-1. Signification des symboles Signifie « Mise en garde. Faire preuve de vigilance. » Cette procédure présente des risques identifiés par les symboles adjacents aux directives.
OM-181 712 Page 6 Le rayonnement de l’arc génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) suscep- tibles de causer des brûlures oculaires et cutanées. Des étincelles sont projetées pendant le soudage. LES RA YONS DE L ’ARC peuvent ca u- ser des brûlures oculaires et cuta- nées.
OM-181 712 Page 7 2-3. Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien de l’appareil. Risque D’INCENDIE OU D’EXPLO- SION D Ne pas placer l’appareil sur une surface inflam- mable, ni au−dessus ou à proximité d’elle.
OM-181 712 Page 8 2-4. Principales normes de sécurité Safety in W elding, Cutting, and Allied Processes, norme ANSI Z49.1, de l’American W elding Society , 550 N. W . LeJeune Rd, Miami FL 33126 (téléphone : (305) 443−9353, site Web : www .aws.
OM-181 712 Page 9 SECTION 3 − DEFINITIONS 3-1. Manufacturer ’ s Rating Label For CE Products 178 794-A For label location see Section 4-5. S/N: 24 1.0 Hz 50/60 IP 23 V 100 A 200 X 100 % MILLER ELECTRIC MFG. CO., APPLETON, WI USA V U 1 = A I 1 = 1 U 2 = I 2 = 3-2.
OM-181 712 Page 10 SECTION 4 − INST ALLA TION 4-1. Specifications W eld Control Connects Spoolmatic Gun T o Constant V oltage (CV) DC Welding Power Source With Contactor For DC Gas Metal Arc Welding.
OM-181 712 Page 1 1 4-4. Connecting WC24 T o A Millermatic 200 Or Spoolmate 200 T o connect WC24 to a MIllermatic 200 or Spoolmate 200 use Adapter Cord Kit 042 236.
OM-181 712 Page 12 SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Repair Or Replace Cracked Cord Replace Damaged Or Unreadable Labels 5-2. T roubleshooting T rouble Remedy Pressing gun trigger does not energize or feed wire.
OM-181 712 Page 13 SECTION 6 − ELECTRICAL DIAGRAMS 141 989 Figure 6-1. Circuit Diagram.
OM-181 712 Page 14 SECTION 7 − P ARTS LIST . Hardware is common and not available unless listed. 143 224-A 1 2 3 5 6 7 9 10 11 12 8 4 Figure 7-1. Complete Assembly Description Quantit y Part No. Dia. Mkgs. Item No. Figure 7-1. WC-24 Control 1 139 042 BUSHING, strain relief .
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 1/05 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor .
PRINTED IN USA 2005 Miller Electric Mfg. Co. 1/05 Miller Elect ric Mfg. Co. An I l li noi s T ool W ork s Company 1635 W es t Spencer St reet Applet on, W I 5 4914 USA International He adquarters.
An important point after buying a device Miller Electric WC-24 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Miller Electric WC-24 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Miller Electric WC-24 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Miller Electric WC-24 you will learn all the available features of the product, as well as information on its operation. The information that you get Miller Electric WC-24 will certainly help you make a decision on the purchase.
If you already are a holder of Miller Electric WC-24, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Miller Electric WC-24.
However, one of the most important roles played by the user manual is to help in solving problems with Miller Electric WC-24. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Miller Electric WC-24 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
