Instruction/ maintenance manual of the product INTEGRA 201/241 Miller Electric
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I 0 S Processes INTEGRA 201/241 OM-188 414C January 2000 Effective with serial number : 165 748 Description MIG (GMA W) W elding Flux Cored (FCA W) W elding Arc Welding Power Source and Wire Feeder Visit our website at www.
Thank you and congratulations on choosing Miller . Now you can get the job done and get it done right. W e know you don’ t have time to do it any other way . That’ s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality .
T ABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards 1 . . . . . . . .
dec_con 5/97 Declaration of Conformity Manufactruer ’s Name: MILLER Europe S.P .A. Manufacturer ’s Address: Via Privata Iseo, 6/E 20098 San Giuliano Milanese, Italy Declares that this product: INT.
OM-188 414 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message.
OM-188 414 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.
OM-188 414 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-188 414 Page 4 1-5. EMF Information Considerations About W elding And The Effects Of Low Frequency Electric A n d M a g netic Fields W elding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields.
OM-188 414 Page 5 SECTION 2 – INST ALLA TION 2-1. Specifications Rated Output Rated Input Amperage at Rated Output Model 100% 60% 20% Max. Open Circuit V oltage 230 V Dimension (mm) W eight (kg) 201 90 A 18.5 V 11 6 A 20 V 200 A 24 V 38 26A 2A* 310 x 540 x 957 70 241 1 15 A 20 V 150 A 21 V 240 A 26 V 41 35A 2.
OM-188 414 Page 6 2-3. V olt-Ampere Curves 1 Normal V olt-Ampere Curves The volt-ampere curves show the normal minimum and maximum voltage and amperage output capa- bilities of the welding power source. Curves of other settings fall be- tween the curves shown.
OM-188 414 Page 7 2-5. Installing Drive Roll and Wire Inlet Guide ST-150 227-C 1 Securing Screw 2 Inlet Wire Guide Loosen screw . Slide tip as close to drive rolls as possible without touch- ing. T ighten screw . 3 Wire T ension Wheel 4 Drive Roll Install correct drive roll for wire size and type.
OM-188 414 Page 8 2-8. Selecting a Location and Connecting Input Power Have only qualified persons make this installation. 1 Rating Label Supply correct input power . ST-801 721 18 in (457 mm) for airflow GND/PE Connect First L1 L2 GND/PE 1 I 0 S 2-9.
OM-188 414 Page 9 SECTION 3 – OPERA TION 3-1. Controls 1 Handle 2 Wire Speed Control 3 Pilot Light 4 Spot T imer 5 Optional Amperage and V olt- meter 6 Power Switch 7 Thermal Overload Pilot Light 8 .
OM-188 414 Page 10 SECTION 4 – MAINTENANCE AND TROUBLESHOOTING 4-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Replace un readable labels. Repair or replace cracked weld cable. Clean and tighten weld terminals. 6 Months Blow out or vacuum inside.
OM-188 414 Page 1 1 4-4. T roubleshooting T rouble Remedy No weld output; wire does not feed. Be sure line disconnect switch is On (see Section 2-8). Replace building line fuse or reset circuit breaker if open (see Section 2-8). Reset circuit breaker CB1 (see Section 4-2).
OM-188 414 Page 12 SECTION 5 – ELECTRICAL DIAGRAM L N 5.1 INTEGRA 201 cod.956.142.275 5.2 INTEGRA 241 cod.956.142.21 1 L N 10 0 10 0 JACK FEM. cod.956.
OM-188 414 Page 13 SECTION 6 – P ARTS LIST 6.1 Common Parts Assembly 14 4 6 1 2 7 10 4 6 17 15 16 12 9 8 18 11 13 3 Item Dia Ref. Code Qty . Dwg Item Dia Ref. Code Qty . Dwg 1 000151 187 PV .0.0.18 1 2 1 16122284 UV .0.0.14 1 3 156087017 2 4 156009067 2 6 056054064 VS.
OM-188 414 Page 14 6.2 Main Assembly 46 3 41 45 43 44 1 12 8 6 4 7 10 9 11 47 13 14 16 15 27 17 26 21 18 19 20 23 24 22 36 38 37 40 39 35 29 33 28 34 30 31 32 25 23 22 42 2 48 5 49 Item Dia Ref. Code Qty . Dwg 201 241 Item Dia Ref. Code Qty . Dwg 201 241 1 056052033 MD.
Effective January 1, 2000 This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED W ARRANTY – Subject to the terms and conditions below , Miller Electric Mfg.
PRINTED IN USA 2000 Miller Electric Mfg. Co. 1/00 Miller Elect ric Mfg. Co. An I l li noi s T ool W orks Company 1635 W est Spencer Street Applet on, W I 5 4914 USA International He adquarters –.
An important point after buying a device Miller Electric INTEGRA 201/241 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Miller Electric INTEGRA 201/241 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Miller Electric INTEGRA 201/241 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Miller Electric INTEGRA 201/241 you will learn all the available features of the product, as well as information on its operation. The information that you get Miller Electric INTEGRA 201/241 will certainly help you make a decision on the purchase.
If you already are a holder of Miller Electric INTEGRA 201/241, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Miller Electric INTEGRA 201/241.
However, one of the most important roles played by the user manual is to help in solving problems with Miller Electric INTEGRA 201/241. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Miller Electric INTEGRA 201/241 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
