Instruction/ maintenance manual of the product Belt/Hydraulic-Driven Generator Miller Electric
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Description Belt/Hydraulic-Driven Generator For W elding Power Sources OM-4414 209 141H 2006 − 07 Belt-Drive Generator Hydraulic-Drive Generator V isit our website at www.
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-4414 Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING rom _nd_8/03 W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
OM-4414 Page 2 W elding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire.
OM-4414 Page 3 STEAM AND HOT COOLANT can burn. If possible, check coolant level when engine is cold to avoid scalding. Always check coolant level at overflow tank, if pres- ent on unit, instead of radiator (unless told otherwise in maintenance section or engine manual).
OM-4414 Page 4 READ INSTRUCTIONS. Use only genuine MILLER/Hobart replacement parts. Perform engine and air compressor (if applicable) maintenance and service according to this manual and the engine/air compressor (if applicable) manu- als. H. F .
OM-4414 Page 5 SECTION 2 − DEFINITIONS 2-1. Symbol Definitions Circuit Breaker Read Operator ’s Manual A Amperes V V olts Positive Negative Alternating Current (AC) Output T ime h Hours T emperature Protective Earth (Ground) W elding Arc (Electrode) W ork Connection V oltage Input SECTION 3 − SPECIFICA TIONS 3-1.
OM-4414 Page 6 3-3. Generator Dimensions And Weight Dimensions A 20-1/2 in (521 mm) B 9 in (229 mm) C 13 in (330 mm) C W eight A 1 10 lb (50 kg) B 1 10 lb ( 5 0 k g ) 803 233 A belt-driven model is shown.
OM-4414 Page 7 3-5. AC Power Curve 209 397 / 209 398 The ac power curve shows the power in amperes available from the generator . A. 6 kV A/Kw Single-Phase Output B.
OM-4414 Page 8 SECTION 4 − MAINTENANCE AND TROUBLESHOOTING 4-1. Maintenance Schedule Stop engine before maintaining. Service more often if used in severe conditions. * T o be done by Factory Authorized Service Agent. Every 250 h 1/2 in. (13 mm) Check Belt T ension (Belt-Driven Models Only) Replace Unreadable Labels.
OM-4414 Page 9 4-3. T roubleshooting T rouble Remedy No generator output at platform receptacles. Be sure generator control switch is turned on at platform. Check and secure electrical connections at platform, generator , and control box. Be sure all equipment is turned off when starting unit.
OM-4414 Page 10 SECTION 5 − ELECTRICAL DIAGRAM 210 193-C Figure 5-1. Circuit Diagram For Generator And Controller.
OM-4414 Page 1 1 SECTION 6 − GENERA TOR POWER GUIDELINES 6-1. Selecting Equipment gen_pwr 1 1/02* − Ref. ST-159 730 / ST -800 577 1 Generator Power Receptacles − Neutral Bonded T o Frame 2 3-Pro.
OM-4414 Page 12 6-3. Approximate Power Requirements For Industrial Motors Industrial Motors Rating Starti ng W atts Running W atts Split Phase 1/8 HP 800 300 1/6 HP 1225 500 1/4 HP 1600 600 1/3 HP 210.
OM-4414 Page 13 6-5. Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running W atts Hand Drill 1/4 in 350 350 3/8 in 400 400 1/2 in 600 600 Circular Saw 6-1/2 .
OM-4414 Page 14 6-6. Power Required T o Start Motor S-0624 1 Motor Start Code 2 Running Amperage 3 Motor HP 4 Motor V oltage T o find starting amperage: Step 1: Find code and use table to find kV A/HP . If code is not listed, multiply running amperage by six to find starting amperage.
OM-4414 Page 15 6-8. Selecting Extension Cord (Use Shortest Cord Possible) Cord Lengths for 120 V olt Loads If unit does not have GFCI receptacles, use GFCI-protected extension cord.
OM-4414 Page 16 SECTION 7 − P ARTS LIST 803 235 − C Hardware is common and not available unless listed. Actual parts may vary from illustration. 1 25 26 2 4 3 27 5 7 8 6 23 9 22 21 20 10 11 12 14 15 17 18 24 19 13 28 16 Figure 7-1. Generator Assembly Description Part No.
OM-4414 Page 17 Description Part No. Dia. Mkgs. Item No. Figure 7-1. Generator Assembly (Continued) Quantity 9 +Stator, Generator Belt-Drive, Cat (T urbo) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Endbell, Gen Brush Block 1 .
OM-4414 Page 18 Hardware is common and not available unless listed. Ref. 803 236 3 4 5 1 2 Figure 7-2. Controller Assembly Description Part No. Dia. Mkgs. Item No. Figure 7-2. Controller Assembly Quantity Control Box, Assy 60 Hz (includes) 1 . . .
OM-4414 Page 19 Notes.
OM-4414 Page 20 Notes 16 Gauge (.063 in) 22 Gauge (.031 in) 24 Gauge (.025 in) 20 Gauge (.037 in) 18 Gauge (.050 in) 14 Gauge (.078 in) 1/8 in (.125 in) 3/16 in (.
.
PRINTED IN USA © 2004 Miller Electric Mfg. Co. 1/03 Miller Elect ric Mfg. Co. An Ill inois T ool Works Company 1635 West S pencer S treet Applet on, WI 54914 US A International He adquarters − USA .
An important point after buying a device Miller Electric Belt/Hydraulic-Driven Generator (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Miller Electric Belt/Hydraulic-Driven Generator yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Miller Electric Belt/Hydraulic-Driven Generator - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Miller Electric Belt/Hydraulic-Driven Generator you will learn all the available features of the product, as well as information on its operation. The information that you get Miller Electric Belt/Hydraulic-Driven Generator will certainly help you make a decision on the purchase.
If you already are a holder of Miller Electric Belt/Hydraulic-Driven Generator, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Miller Electric Belt/Hydraulic-Driven Generator.
However, one of the most important roles played by the user manual is to help in solving problems with Miller Electric Belt/Hydraulic-Driven Generator. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Miller Electric Belt/Hydraulic-Driven Generator along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
