Instruction/ maintenance manual of the product 30A Miller Electric
Go to page of 36
Spoolmatic 15A And 30A Processes Description R MIG (GMA W) W elding Feeder Gun OM-1213 137 531AB 2007 − 01 Visit our website at www.MillerWelds.com File: MIG (GMA W).
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
dec_wire_1/07 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). NOTE Manufacturer : European Contact: Miller Electric Mg. Co. Mr . Danilo Fedolfi, 1635 W .
OM-1213 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
OM-1213 Page 2 Arc rays from the w elding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.
OM-1213 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-1213 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .
OM-1213 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION som _3/05 Y A vertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes.
OM-1213 Page 6 Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provo- quer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage.
OM-1213 Page 7 2-3 . Dange rs suppléme ntaire s en r e lation avec l’installa tion, le f onctionne ment et l a maintena nce Risque D’INCENDIE OU D’EXPLO- SION. D Ne pas placer l’appareil sur , au-dessus ou à proximité de surfaces inflammables.
OM-1213 Page 8 2-5. Princi pales no rmes de sécurit é Safety in W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site In- ternet : www .
OM-1213 Page 9 SECTION 3 − DEFINITIONS 3-1. Manufacturer ’ s Rating Label For CE Products S-180 481 For label location see Section 5-1. MILLER ELECTRIC MFG. CO., APPLETON, WI USA U 1 = 30V I 1 = 1A IP 23 U 2 = 100V I 2 = 200A X 100% S-180 481 3-2.
OM-1213 Page 10 SECTION 4 − INST ALLA TION 4-1. Specifications Wire Diameter Range Approximate Wire Feed Range Cooling Method Maximum Spool Size W eld Circuit Rating IP Rating Overall Dimensions W eight .025 Thru 1/16 in (0.6 Thru 1.6 mm) Aluminum Wire .
OM-1213 Page 1 1 4-3. Installing Wire Spool And Threading W elding Wire 150 436-F 1 T op Cover 2 Canister 3 Canister Cover 4 Thumbscrew (Canister Cover) Loosen thumbscrew and remove cover . 5 Wire Spool Loosen wire from spool, cut off bent wire, and pull 6 in (150 mm) of wire of f spool.
OM-1213 Page 12 4-5. Connecting T o 24 V olt Weld Control 150 917-G 1 Gas Hose Connect fitting to regulator/flowme- ter (see Section 4-7). 2 24 V olt Weld Control 3 Trigger Control Cord Insert plug into receptacle, and tighten threaded collar .
OM-1213 Page 13 4-7. Installing Gas Supply ssb3.1* 5/94 − 158 697-A Obtain gas cylinder and chain to running gear , wall, or other station- ary support so cylinder cannot fall and break of f valve. 1 Cap 2 Cylinder V alve Remove cap, stand to side of valve, and open valve slightly .
OM-1213 Page 14 4-8. Adjusting Drive Roll And Spool Brake Pressure Ref. 151 1 12-F / 147 741-F 1 T op Cover 2 Canister Cover 3 Thumbscrew Loosen thumbscrew and remove cover . 4 Spool Cut welding wire of f at contact tip. Retract wire onto spool and secure.
OM-1213 Page 15 SECTION 5 − OPERA TION 5-1. Controls Ref. 147 741-F 1 T rigger Press trigger to energize welding power source contactor (if applica- ble), start shielding gas flow , and begin wire feed. Fo r shielding gas preflow and post- flow , lightly press trigger before and after welding.
OM-1213 Page 16 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions.
OM-1213 Page 17 6-3. Replacing Head T ube Liner Ref. 803 551-C The standard head tube liner will accommodate wire diameters from .030-1/16 wire size. 1 Cover 2 Screw 3 Clamp Loosen clamp screws and remove clamp. 4 Head Tube Remove head tube from gun. 5 Liner Pull liner out of head tube.
OM-1213 Page 18 6-4. Gun Drive Assembly Maintenance Ref. 149 967-H / Ref. 800 945-A Retract wire onto spool. 1 Setscrew 2 Current Pick-Up T a b This tab helps prevent burnback caused by welding arcs inside the contact tip. This tab may be re- moved to provide an insulated drive roll.
OM-1213 Page 19 6-5. Replacing Canister Inlet Guide Ref. 150 436-D / Ref. 149 967-H 1 T op Cover 2 Pressure Roll Assembly Cu t of f welding wire where it enters pressure roll assembly area. 3 Nozzle Pull wire out nozzle. 4 Thumbscrew 5 Canister Cover Loosen thumbscrew and remove cover .
OM-1213 Page 20 6-7. Replacing Diffuser Ref. 803 348-G T u rn Of f welding power source. 1 Nozzle 2 FasT ip T o remove, see Section 6-2. 3 Dif fuser Remove diffuser and replace.
OM-1213 Page 21 SECTION 7 − ELECTRICAL DIAGRAM 195 712-B Figure 7-1. Circuit Diagram For Gun/Feeder.
OM-1213 Page 22 SECTION 8 − P ARTS LIST Figure 8-1. Complete Assembly Ref. 803 348-G . Hardware is common and not available unless listed. 3 1 4 5 8 6 9 10 11 12 13 7 14 15 63 33 62 54 53 52 51 50 4.
OM-1213 Page 23 Quantity Description Part No. Dia. Mkgs. Item No. 30A Figure 8-1. Complete Assembly Model 15A 1 214 745 Cover (Included With Item 13) 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-1213 Page 24 Quantity Description Part No. Dia. Mkgs. Item No. Figure 8-1. Complete Assembly (Continued) 47 132 527 Canister , Spool 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-1213 Page 25 SECTION 9 − P ARTS LIST INCLUDING CONSUMABLES Item Number 12 3 4 5 Ref. 803 909-A / 803 932 / 803 933 / 803 934 6.0” STRAIGHT (#221 087) .
OM-1213 Page 26 Description Part No. Item No. Figure 9-1. Consumables Flowchart Quantity T able 9-1. Nozzles 1 ♦ 176238 Nozzle, Spot Flat (Requires Dif fuser 209099, Used With Any . . . . . . . . . . . . . . Heavy Duty FasT ip t Contact T ip) 1 . . .
OM-1213 Page 27 Description Part No. Item No. Figure 9-1. Consumables Flowchart (Continued) Quantity T able 9-5. V alue Multi − T urn Contact Tips* 2 ♦ 071 825 .030 in (0.9 mm) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes.
Notes Over 80,000 trained since 1930! 400 T rade Square East, T roy , Ohio 45373 1-800-332-9448 www.weldin g .or g Star t Y our Pr ofessional W eldin g Career Now!.
Notes.
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2007 − 01 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.
PRINTED IN USA © 2007 Miller Electric Mfg. Co. 2007 − 01 Miller Elect ric Mfg. Co. An Illinois T ool W orks Compa ny 1635 West S pencer S treet Applet on, WI 5 4914 US A International He adquarters.
An important point after buying a device Miller Electric 30A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Miller Electric 30A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Miller Electric 30A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Miller Electric 30A you will learn all the available features of the product, as well as information on its operation. The information that you get Miller Electric 30A will certainly help you make a decision on the purchase.
If you already are a holder of Miller Electric 30A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Miller Electric 30A.
However, one of the most important roles played by the user manual is to help in solving problems with Miller Electric 30A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Miller Electric 30A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
