Instruction/ maintenance manual of the product 3000-4AH Miller Electric
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3000-4AH Description Four-Wheel, T andem Axle, Heavy-Duty Trailer With Adjustable Hitch For Large Engine-Driven Welding Generators 2750 lb (1247 kg) Net Payload Capacity OM-659 029 715E October 1994 Visit our website at www.
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .
safety_trailer 10/96 TRAILER TOWING SAFETY PRECAUTIONS In trailer towing, as in most driving situations, exposure to certain hazards occurs. T railer towing is safe when precautions are taken. The following safety information is only a summary of the more complete information found in the Safety Standards listed at the end of these precautions.
safety_trailer 10/96 INCORRECT SIZE OR RA TING OF HITCH can cause trailer to break loose from towing vehicle. 1. Be sure towing vehicle hitch is correct type, size, and rating to match coupler . 2. Be sure the hitch is properly installed onto towing vehicle.
safety_trailer 10/96 LOOSE OR INCORRECT HARDW ARE AND F ASTENERS can cause injury and damage. 1. Periodically double-check all nuts and bolts for tightness and condition. 2. If necessary , always replace any fastener with one of equal size, grade, and type.
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OM-659 Page 1 SECTION 1 – SAFETY INFORMA TION mod1.1 2/93 Read all safety messages throughout this manual. Obey all safety messages to avoid injury . Learn the meaning of W ARNING and CAUTION. 1 Safety Alert Symbol 2 Signal Word W ARNING means possible death or serious injury can happen.
OM-659 Page 2 ST-148 258 Inches Millimeters A 20 508 B 13 330 C 48-1/2 1232 D 74 1879 E* 158-1/2 4026 *150 in (3810 mm) Without Optional Hitch A B C D E Dimensions A and B will decrease when weight is added to trailer. Figure 2-1. Overall Dimensions SECTION 3 – INST ALLA TION & OPERA TION All directions are given as facing the towing vehicle.
OM-659 Page 3 3-2. Installing Fenders And Lights W ARNING TIL TING OF TRAILER can result in personal injury or equipment damage. • Use adequate blocks or lifting device to support hitch end while pivoting trailer jack into position (see Section 3-1).
OM-659 Page 4 1 Connector 2 Ru n Wire 3 T ap Wire Place unstripped run wire in slotted channel. Insert unstripped tap wire into other channel until it hits internal stop. 4 Contact 5 9 Inch Linemans Pliers Use pliers to push contact down flush with top of connector .
OM-659 Page 5 3-4. Installing Optional Cylinder Rack And Shielding Gas Cylinders W ARNING CYLINDERS can explode if damaged. • Keep cylinders away from welding and other electrical circuits. • Never touch cylinder with welding electrode. • Always secure cylinder to running gear , wall, or other stationary support.
OM-659 Page 6 3-5. Installing Optional T railer Hitch And Connecting T o T owing V ehicle W ARNING TIL TING OF TRAILER can result in personal injury or equipment damage. • Use adequate blocks or lifting device to support hitch end while pivoting trailer jack into position (see Section 3-1).
OM-659 Page 7 3-6. Installing Welding Generator W ARNING F ALLING EQUIPMENT can cause serious personal injury and equipment damage. • Us e lifting eye to lift unit only , NOT running gear , gas cylinders, trailer , or any other heavy options, accessories, or devices.
OM-659 Page 8 3-7. Maintenance W ARNING F ALLING EQUIPMENT can cause serious personal injury and equipment damage. • Apply parking brake while performing maintenance (see Section 3-1). • Support trailer with jack, or use proper equipment to lift trailer .
OM-659 Page 9 3-8. T orquing Wheel Bearings F ALLING EQUIPMENT can cause serious personal injury and equipment damage. • Use equipment of adequate capacity to lift unit.
OM-659 Page 10 SECTION 4 – P ARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 40 46 47 Figure 4-1. Complete Assembly ST-147 524-D 20 26 . Hardware is common and not available unless listed.
OM-659 Page 1 1 Description Part No. Item No. Figure 4-1. Complete Assembly Quantity 1 003 764 FENDER, RH w/light (consisting of) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 034 136 LAMP , 12V 1 .
OM-659 Page 12 Description Part No. Item No. Figure 4-1. Complete Assembly (Continued) Quantity 42 130 228 CHAIN, safety 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 7/00 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor .
PRINTED IN USA 2000 Miller Electric Mfg. Co. 6/00 Miller Elect ric Mfg. Co. An I l li noi s T ool W orks Company 1635 W est S pencer Street Applet on, W I 5 4914 USA International He adquarters .
An important point after buying a device Miller Electric 3000-4AH (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Miller Electric 3000-4AH yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Miller Electric 3000-4AH - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Miller Electric 3000-4AH you will learn all the available features of the product, as well as information on its operation. The information that you get Miller Electric 3000-4AH will certainly help you make a decision on the purchase.
If you already are a holder of Miller Electric 3000-4AH, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Miller Electric 3000-4AH.
However, one of the most important roles played by the user manual is to help in solving problems with Miller Electric 3000-4AH. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Miller Electric 3000-4AH along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
