Instruction/ maintenance manual of the product MLP-A/AR Millennium Enterprises
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MILLENNIUM Oxygen Gas Detector User Manual Models: MLP-A/AR/AD-ST1400-25 & (all available options) Part Number: MAN-0 060 Rev 04 August 2008.
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Net Safety Monitoring Inc I MPORTANT I NFOR MATION This ma nual is f or infor mational pu rposes only . Altho ugh every e ffor t has bee n made to ens ure the c orrec tness of t he infor mation, tec hnical inaccur acies may occur and pe riodic ch anges may be made without not ice.
Net Safety Monitoring Inc T ABLE OF C ONTENTS Impo rta nt Inf orm ati on Warranty Contact Information Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 The Product ....................... ........
Net Safety Monitoring Inc Outputs ... ........................... .................. ........................... .................. .............. 18 Relays - Optional ........................ ............ ................ ............ ...............
Net Safety Monitoring Inc. MLP-A/AR/AD-ST1400-25 1 I NTR ODUCTI ON The Millenni um series is Net Sa fety's la test innov ation in a lin e of continuous ly evolvin g industria l gas detector s and sensors. The micr ocontrol ler based syst em provide s fast, accur ate and co ntinuous mon itoring of g ases in ex treme environ ments.
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 2 STEP 1 — P LAN L OCATE C ONTROLLER /S ENSOR Prior t o the inst allation p rocess, a location plan f or placi ng the Contr oller and Sensor shoul d be developed.
Net Safety Monitoring Inc. MLP-A/AR/AD-ST1400-25 3 Figur e 2: Dimensional Drawings STEP 2 — I NSTALL U NPACK Carefully r emove all components f rom the pack aging. Check components against th e enclosed pac king list and inspe ct all compone nts for obvious damage such as broken or loose pa rts.
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 4 Mount The Controll er is usually mounte d near eye-level an d be easily accessi ble for calibr ation and maintenanc e purposes . The Sensor s hould be plac ed where O2 may build up or where o ther gase s are li kely to bui ld up and di splace O2.
Net Safety Monitoring Inc. MLP-A/AR/AD-ST1400-25 5 Board Assembly There ar e three dif fer ent fixed boards, two optional relay boa rds and an o ptional Modb us board which mak e up the PCB Ass embly . Depending up on requir e ments, either a El ectromech anical or Solid S tate Re lay Board modu le can be u sed.
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 6 Figur e 5: Wiring—Controlle r and Senso r Note: If the 4-20 mA signal is not used, connect a jumper betwe en the 4-20 term inal and th e COM ter mina l on the T e rmin al Boar d. S ENSOR AND C ONTROLLER WA R N I N G : Power to the unit must be OFF before wiring.
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 7 S ENSOR S EPARATION Figur e 6: Wi ri ng — Sensor Separati on As the Sen sor must be l ocated in one location and the Con troller in a loca tion where it can be ea sily rea ched, it is often necessar y to “sepa rate” th e Controller and Sensor .
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 8 N ON -I SOLATED /I SOLATED W IR ING T ermi nal C onnection Figur e 7: Non-isolat ed T erminal Conne ction Figur e 8: Isolated T erminal Conne ction Cu.
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 9 R EMOTE R ESET The Mille nnium can be s et for r emote rese t. A normally ope n Push Button Switch must be connected bet ween the RST and the COM terminal s on the T erminal Boa rd and the Relay Option Latch S tatus mus t be set to Latching .
Net Safety Monitoring Inc. MLP-A/AR/AD-ST1400-25 10 STEP 4 — O PERATE The Controll er faceplate c ontains most functi onal elements of the us er interface.
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 11 RT U R eg i s t e r s Register 40001 = % output (read only) Register 40002 = R TU Statu s (read only) Register 40 101 = Reset l atched r elays (writ .
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 12 Magnetic R eed Sw itch The Magneti c Reed Switc h is provided to avoid opening the H ousing in a n environ ment where gas m ay be presen t. The Magnet ic Reed Switc h functions in the same manne r as the Cali bration Button but in a non- intrusi ve manner .
Net Safety Monitoring Inc. MLP-A/AR/AD-ST1400-25 13 STEP 5 — C ALIBRATE C ALIBRATION P ROCEDUR E W ARNING: The calibra tion procedu re requir es about 5 minutes to c omplete. If gas is not ap plied at th e appropriat e time, a calib ration failure may occur (ref er to "Calibrat ion Failure" on page 14 for speci fic informati on).
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 14 Calibrat ion Fail ure If the calibrat ion proce dure fails , the di splay shows Fai l Cal , the Stat us LED alter nates Red an d Green fl ashes and t he analog o utput changes bac k and fo rth from 3.
Net Safety Monitoring Inc. MLP-A/AR/AD-ST1400-25 15 R ELAY O PTIONS Use to se t the ala rm level, co il status and latch status f or the Low an d High relay s (Fau lt Ala rm is fi xed). The followin g table descri bes the default set tings for the sen sor .
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 16 M ODBUS O PTIONS The digital RS- 485 Modbus R TU protocol is used. There are two Modbus options : Node Addres s and Baud Rat e. Node Address Each devi ce connect ed to the chai n must be as signed a u nique node a ddress (1 - 255).
Net Safety Monitoring Inc. MLP-A/AR/AD-ST1400-25 17 S ELECT D ISPLAY L ANGUAGE St e p 1 : After t he Restrict ed Menu the opt ion Select Disp lay Lan guage YES? displ ays. Press t he Calibra tion Button or use the Re ed Switch to select. The flas hing YES confir ms the select ion.
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 18 O UTP UTS Relays - Optional Note: The fa ult rel ay output i s not use d to acti vate an aut omatic shu tdown procedur e. The faul t output indicate s a potent ial problem wi th the Controll er not an alarm condition.
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 19 H OW TO R ETURN E QUIPMENT A Materia l Return Author ization number is requi red in or der to re turn equipment . Please co ntact Net Safety Monit oring at (403) 219-0688 before return ing equipment or consu lt our Service Departmen t to possibly avoid return ing equipment.
Net Safety Monitoring Inc MLP-A/AR/AD-ST1400-25 20 Rotate PCB Assembly 1. Remove the Control ler ’ s Housing Cover . 2. T urn the power t o the dete ctor of f. 3. Unscrew both the knobs marked "Pull Here ". 4. Lift Contro ller fa ceplate f rom Housing a nd allow to hang from ribbon cable .
Net Safety Monitoring Inc. MLP-A/AR/AD-ST1400-25 21 Appendix B: R ESISTAN CE T ABLE IN OHMS Note: Resis tance sho wn is one way . This figure should be doub led when det ermining clos ed loo p resistance . Distance (F eet) A WG #20 A WG #18 A WG #16 A WG #14 A WG #12 A WG #10 A WG #8 1 0 0 1 .
Net Safety Monitoring Inc. MLP-A/AR/AD-ST1400-25 22 Appendix C: S PECIFICA TIONS S ENSOR S PECIFICATIONS C ONTROLLER S PECIFICATION SENSOR ELEMENT Oxygen O2 (ST1400 ) Operati ng T emperatur e Range -2.
N et Safety Monito ring Inc., 2 721 Hopewe ll Place NE C algary , Alberta, Canada T1 Y 7J7 T elepho ne: (40 3) 219- 068 8 Fax: (403 ) 219- 0694 E -mail: netsafe@net-safety .
An important point after buying a device Millennium Enterprises MLP-A/AR (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Millennium Enterprises MLP-A/AR yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Millennium Enterprises MLP-A/AR - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Millennium Enterprises MLP-A/AR you will learn all the available features of the product, as well as information on its operation. The information that you get Millennium Enterprises MLP-A/AR will certainly help you make a decision on the purchase.
If you already are a holder of Millennium Enterprises MLP-A/AR, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Millennium Enterprises MLP-A/AR.
However, one of the most important roles played by the user manual is to help in solving problems with Millennium Enterprises MLP-A/AR. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Millennium Enterprises MLP-A/AR along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
