Instruction/ maintenance manual of the product 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX Meyer
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OPERATORS AND PARTS MANUAL NO. 02-05-8100 FOR 8100 SERIES “BOSS” REAR UNLOAD FORAGE BOX MANUFACTURED BY County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 • FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales@meyermfg.
TABLE OF CONTENTS TABLE OF CONTENTS .....................................................................1 MANUFACTURER’S WARRANTY ............................................................2 INTRODUCTION ...........................................
--2-- 8100 Rear Unload NEW MEYER REAR UNLOAD FORAGE BOX MANUFACTURER’S WARRANTY I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must be completed in full and promptly returned to Meyer Mfg.
INTRODUCTION Congratulations on your purchase of a new Meyer Rear Unload Forage Box. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineer - ing and customer service have made Meyer products the finest in the farm equipment industry today.
SAFETY PRECAUTIONS This symbol is used to call attention to instructions concerning personal safety. Be sure to observe and follow these instructions. Take time to be careful! WARNING: BEFORE ATTEMPTING TO OPERATE THIS FORAGE BOX, READ AND STUDY THE FOL - LOWING SAFETY INFORMATION.
SAFETY FIRST 8100 Rear Unload --5-- E D - on PTO Drive Shaft Guard - Tractor Pulled MODELS (not shown). A F C - both sides B G E CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS.
SAFETY FIRST The Meyer Forage Box is manufactured with operator safety in mind. Located on the forage box are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the forage box. DO NOT REMOVE ANY DECALS.
PRE-OPERATION Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the PTO and box is permanently installed and not intended to be disconnected.
TRANSPORTING On tractor pulled MODELS, always disconnect the PTO drive shaft from the tractor and return it to the PTO stor - age bracket on the box front before transporting. Failure to do this may result in equipment damage. WARNING: INSTALL A SMV EMBLEM ON REAR OF FORAGE BOX FOR TRANSPORTING ON ROADWAYS.
QUIREMENTS. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. WARNING: DO NOT TOW AT SPEEDS IN EX - CESS OF 20 MPH. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Operating speed is dictated by the terrain over which you are traveling.
REAR UNLOAD OPERATION Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary.
WARNING: DO NOT STEP UP ON ANY PART OF THE FORAGE BOX AT ANY TIME. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. The unloading process described is to be performed by the operator alone. This will eliminate unexpected “start-ups” and minimize other hazards that could result by more than one person in control.
--12-- 8100 Rear Unload This Page Intentionally Blank.
LUBRICATION WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRI - CATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN - JURY OR DEATH. DAILY LUBRICATION (every 8-10 loads) Grease (2) PTO drive shaft universal joints (not il - lustrated).
--14-- 8100 Rear Unload BOTH SIDES (UNDER BOX) SHOWN W/SHIELD REMOVED LUBRICATION DIAGRAM.
ADJUSTMENTS WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Correct tension on the apron chains is when the apron chain slat is 1/8” to 1/4” off the return slides (three feet from the front of the box).
--16-- 8100 Rear Unload #19-0038 2:1 RATIO GEARBOX Use #80-90 wt. Gear Lube Oil ONLY . DO NOT USE GREASE FOR LUBRICANT. KEY PART NO. DESCRIPTION 1 19-0034-4 Output Shaft/Gear Assembly 2 19-0018-2 Seal.
8100 Rear Unload --17-- MAIN DRIVE SHAFT (PTO DRIVE) KEY PART NO. DESCRIPTION 1 37-0007 Shaft Coupler 1-1/4” Bore 2 35-0014 Key, ¼ x ¼ x 4-1/2” 3 23-0094 8118 Center Drive Shaft, 1-1/4” x 186.
--18-- 8100 Rear Unload #18-0119 (OPTIONAL) UNIVERSAL JOINT TELESCOPING ASSEMBLY W/GUARD KEY PART NO. DESCRIPTION 18-0117 Joint Assembly 1 18-0117-1-1 1 3/8-6 Spline Yoke ASGE 2 18-0117-1-2 Cross and Bearing Kit 3 18-0117-1-3 Inboard Yoke and Bar Welded Assy.
8100 Rear Unload --19-- GEARBOX & CHAIN DRIVE.
--20-- 8100 Rear Unload KEY PART NO. DESCRIPTION 1 30-0002 Zerk, 1/8 NPT Straight 2 930-3602 68F-04X02 Male Connector Brass Compression 3 14-0044 Bearing, 2” Pillow Block 4 933-3636 46” Copper Gre.
8100 Rear Unload --21-- HYDRAULIC PLUMB TO THE FRONT KEY PART NO. DESCRIPTION 1 55-0088 Hydraulic Motor 2 55-0048 5/8-3/4" Adapter O-Ring Base 3 55-0007-B 3/4" Check Valve 4 29-0012 Spring 5 55-0033 Clamp Assembly 6 55-0034 ½" 2-Wire x 120" Hose Assy.
--22-- 8100 Rear Unload HYDRAULIC DRIVE (OPTIONAL FRONT MOUNT) #8100 - HYD KEY PART NO. DESCRIPTION 1 55-0088 Hydraulic Motor 2 55-0048 5/8-3/4" Adapter ORB 3 55-0007-B 3/4" Check Valve 4 29.
8100 Rear Unload --23-- APRON.
--24-- 8100 Rear Unload KEY PART NO. DESCRIPTION 1 851-3816-1Z Bolt, 3/8-16 x 1" Hex Head 2 24-8002 Front Drive Shield (Mechanical Truck Mount) 3 815-3816-Z 3/8-16 Nylon Locknut 4 24-8001 Front A.
8100 Rear Unload --25-- 8100 MAIN BODY.
--26-- 8100 Rear Unload KEY PART NO. DESCRIPTION 1 100-8022 8124 Main Frame & Side Assembly 100-8020 8122 Main Frame & Side Assembly 100-8021 8118 Main Frame & Side Assembly 100-8023 8120 Main Frame & Side Assembly 2 49-0089 Plexiglass Viewing Window 3 100-8010-8 Fiberglass Plywood Panel (with Viewing Hole) 96.
8100 Rear Unload --27-- REAR DOOR.
--28-- 8100 Rear Unload KEY PART NO. DESCRIPTION 1 851-5013-2.5Z ½-13 x 2.5 Hex Head Machine Bolt 2 828-0050-Z ½" SAE Flat Washer 3 100-8012-7 Back Gate Latch 4 814-5013-Z ½-13 Center Locknut 5 851-2520-.
8100 Rear Unload --29-- OPTIONAL DOUBLE DOOR.
--30-- 8100 Rear Unload KEY PART NO. DESCRIPTION 1 100-8100-20 Right Hand Door Welded Assembly 100-8100 Right Hand Door Complete 2 100-8101-20 Left Hand Door Welded Assembly 100-8101 Left Hand Door Co.
8100 Rear Unload --31-- ROLLER CHAIN OILER KEY PART NO. DESCRIPTION 1 33-8001-1 Oil Reservoir 33-8002 8100 Oil Reservoir Complete w/Fittings 2 30-0015 1/4 x 90 Degree Elbow 3 33-8000-6 Ball Valve 4 33.
--32-- 8100 Rear Unload HIGHWAY TRANSPORT AG LIGHTS KEY PART NO. DESCRIPTION 1 56-0009 7-Way “Stor-A-Way” (Optional) 2 56-0005 Coil Cable Assembly (Optional) 2A 56-0012 7-Contact Plug End 3 56-000.
8100 Rear Unload --33-- 8100 OPTIONAL GRAIN KIT.
--34-- 8100 Rear Unload KEY PART NO. DESCRIPTION 1 25-8060 Grain Kit Main Body 2 25-8061 Grain Kit Gate Weldment 3 124 1" Pillow Block Bearing 4 323 1" Lock Collar 5 10-0001 Sprocket 50B13, 1" Bore, 1/4" Keyway 6 23-0099 Gate Shaft 1" x 32" 7 851-3816-2Z 3/8-16 x 2" M.
8100 Rear Unload --35-- GATE DELAY PACKAGE (#8100 - GATE) (PRIOR TO SN 0781253) GATE DELAY INSTRUCTIONS & ADJUSTMENTS The purpose of the gate delay system is to hold the rear swinging gate in the open position until the apron has cleaned all of the forage out of the box.
--36-- 8100 Rear Unload KEY PART NO. DESCRIPTION 1 55-0095 1/8" to 3/8" NPT Reducer 2 30-0015 1/4x90 Degree Elbow 3 25-8095 Oil Reservoir Assembly 4 55-0097 3/8 to 3/8" Hydraulic Nipple.
8100 Rear Unload --37-- GATE DELAY PACKAGE (#8100 - GATE) (SN #0781253 & LATER).
--38-- 8100 Rear Unload KEY PART NO. DESCRIPTION QTY. 1 25-8090-1 8100 GATE TOP CYLINDER BRACKET 1 2 25-8105 SIDE MOUNT GRND CONT ROL ROD 1 3 25-8104 SIDE MOUNT OIL RESEVOIR 1 4 25-8093-1 8100 GATE LO.
--39-- 8100 Rear Unload OPTIONAL WAGON MOUNT KIT (#8100 - WAGON) KEY PART NO. DESCRIPTION 1 25-8025 Wagon Mount Weldment - Front 2 75-0341-4-HD Chain, 61” Long 3 851-3816-1.5Z Bolt, 3/8-16 x 1.5 Hex Head Machine Bolt 4 805-0038-Z Washer, 3/8” Flat 5 814-3816-Z Nut, 3/8-16 Center Lock 6 25-8026 Wagon Mount Weldment - Rear 7 851-5013-1.
--40-- 8100 Rear Unload MEYER FORAGE BOX “MAINTENANCE RECORD” Model No. ____________________ Serial No. ____________________ Delivery Date: ____________________ DATE SERVICE PERFORMED DATE SERVICE.
--41-- 8100 Rear Unload Truck Mount Models DIMENSIONS 8118 8120 8122 8124 REAR UNLOAD Inside Length 18' 19'-4" 22' 24'8" Inside Width 97" 97" 97" 97" Inside Height 72.
NOTES --42-- 8100 Rear Unload.
A.
An important point after buying a device Meyer 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Meyer 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Meyer 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Meyer 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX you will learn all the available features of the product, as well as information on its operation. The information that you get Meyer 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX will certainly help you make a decision on the purchase.
If you already are a holder of Meyer 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Meyer 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX.
However, one of the most important roles played by the user manual is to help in solving problems with Meyer 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Meyer 8100 SERIES "BOSS" REAR UNLOAD FORAGE BOX along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
