Instruction/ maintenance manual of the product MS863 Metrologic
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METROLOGIC INSTRUMENTS, INC. MS860 / MS863 Mini-Slot Laser Bar Code Scanner Installation and User’s Guide.
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ii L OCATIONS Corporate Headquarters North America Metrologic Instruments, Inc. Customer Servi ce: 1-800-ID-M ETRO 90 Coles Road Tel: 856-228-8100 Blackwood, NJ 08012- 4683 Fax: 856-228-6673 Email: inf o@metro logic.com Int er net : www. me tro log ic.
iii T ABLE OF C ONTENTS Introducti on........................................................................................................... 1 Scanner and Acce ssories ...............................................................................
1 I NTRODUCTION Metrologic's MS860 and MS863 laser bar code Scanners are high-speed, aggressive in-counter scanners. Both models have compact, durable housings for use wi th applications wher e counter top space is limited. The MS860 and MS863 autodiscriminate a ll standard bar codes.
2 S CANNER AND A CCESSORIES • MS860 or MS863 Laser Bar Code Projection Scanner • Installation and User’s Gui de .................................................... MLPN 00-02202 • ScanSelect ® Scanner Progra mming Gu ide ....................
3 S CANNER C ONNECTIONS TO THE H OST To avoid potential problems, do not pow er up the scanner until the communication cable is secured to the ho st. 1. Turn off the host system. 2. Connect the 25-pin D-type connecto r on the scanner’s head cable to the communication cable.
4 C ONFIGURATION OF THE S CANNER TO THE H OST S YSTEM The MS860/MS863 is shipped from the fact ory programmed to a set of default conditions noted in the Default Settings section of this guide and in the ScanSelect ® Scanner Programming Guide provided.
5 C LONING F EATURE The cloning feature is used to program several scanners with the same settings. To clone a scanner: 1. Turn OFF the power to both scanners by unplugging the transformers. 2. Connect the cloning cable ( MLP N 51-51544) between the tw o scanners.
6 V ERSION 11 IBM 46XX S CANNER Output Format: IBM RS-485 serial input/output for the 4680 and 4690 (46XX) point-of-sale terminals The Version 11 46XX interface can be used in several different way s. Both the 46XX terminal and the scanner must be configured to match each other.
7 C ONFIGURING THE MS860-11/MS863-11 S CANNER Located in the Version 11 scanner are tw o computer boards. One computer board is for decoding and the other for 46XX IO processing. The decode board is configured using ScanSet or ScanSel ect w hile the IO board is configured w ith an internal DIP Switch bank.
8 C ONFIGURING THE IBM 46XX The 4683 and 4693 terminals are configured on the store controller. T he 4684 and 4694 terminals are typically configured on the individual terminals. Follow the appropriate guide for your ty pe of equipment. IBM 4683 and 4693 Terminals Driven by a 46XX Store Controller Running 4680.
9 V ERSION 17 K EYBOARD W EDGE S CANNER The MS860/MS863 scanner (version 17) provides keyboard emulation by converting the scanned bar code data to the PC keyboard scan code equivalent.
10 C ONNECTION OF A MS860-17 S CANNER TO A PC 1. If the PC is on, exit your application and turn the PC off. 2. Disconnect the keyboard from the PC . Plug the Key board Wedge cable to the PC and the keyboard. Use the adapter cable if necessary . 3. Connect the 25-pin D-type connecto r on the scanner’s head cable to the Keyboard Wedge cable.
11 O PTIONAL I N -C OUNTER M OUNTING O PTIONS F OR THE MS860 Metrologic has designed three plates to accommodate in-counter installation of the MS860. Included automatically w ith the purchase of the MS860 is Metrologic part #45-45471, Installation Plate.
12 V ERTICAL S TAND K IT Vertical Stand Kit, MLPN 45-45472 includes: a. Vertical Stand [ MLPN 45-45472 ] Qty. 1 b. #6-32 x 3/8” Phillips Head Screw [ MLPN 18-18317 ] Qty.
13 S CANNER P ARTS n Touch Plate When a specified time has elapsed without any scanning, the unit will enter a “standby” mode. Touching the touch plate arrow on the top cover will reactivate the scanner. o Red LED When the red LED flashes ON , the scanner has read a bar code successfully.
14 The MS860 T OUCH P LATE The MS860 will enter “standby ” w hen it remains dormant for a time. When the scanner’s computer is on “standby," touc hing the touch plate w ill “wake up” the scanner and activate the laser. When the green LED comes on, the scanner is powering up for full operation.
15 V ISUAL I NDICATORS There is a red and green LED at the top of the scanner . When the scanner is on, the flashing or stationary activity of the LEDs indicates the status of the scan and scanner. Steady Green When the laser is on, the green LED is also on.
16 V ISUAL I NDICATORS Signaux optiques Sur la partie supérieure du scanner se trouvent une diode LED rouge et une diode LED verte. Quand le scanner est sous tension, les diodes rouge et verte clignotantes ou allumées vous informent sur l'état du scanner.
17 V ISUAL I NDICATORS Optische Anzeigen Auf dem Scanner befinden sich eine rote und eine grüne Leuchtdiodenanzeige. Bei eingeschaltetem Scanner geben I hnen die blinkenden oder feststehenden Leuchtdiodenanzeigen Aufschluß über den Abtast- und Scannerstatus.
18 V ISUAL I NDICATORS Segnali ottici Sullo scanner si trovano due diodi lumi nosi: uno rosso e uno verde. Quando lo scanner è inserito, i diodi luminosi, che possono o essere accesi in continuazione o lampeggiare, Vi informano sullo st ato della scansione e dell’apparecchio.
19 V OLUME S ETTINGS There are four volume settings available: low, medium, high and no volume. The operator can temporarily change the volume of t he scanner by scanning the bar codes on the volume control card.
20 V OLUME S ETTINGS (C ONT .) 0 12345 88887 8 Scan for Softer Volume.
21 L ABELS There is one label located inside the window of the scanner noti ng that the device is a CDRH Class IIa laser product and IEC 825 LASERKLASSE 1.. Another label, located on the back of the unit, show s the model number, date of manufacture, and serial number.
22 D EPTH OF F IELD Through the glass at the front of the scanner, safe, low pow ered laser beams are projected in a complex pattern that rese mbles a spider w eb. Each of the five scan fields that generate the scan pattern extend to a range of 127mm (5.
23 D EPTH OF F IELD AND S YMBOL S PECIFICATION C ODE T YPE M INIMUM S M ALL E LEM ENT M IL . (1/1000) C ODE D ENSITY D EPTH OF F IELD UPC/EAN 10.4 80% 0" - 5" UPC/EAN 13.0 100% 0" - 6.5" Code 39 7.5 High 0" - 3" Code 39 12.
24 D EPTH OF F IELD AND S YMBOL S PECIFICATION M INIMUM B AR C ODE E LEMENT W IDTH A BCD E mm .19 .25 .31 .33 .53 mils 7 . 5 1 01 21 32 1 Figure 7: Depth of Field and Symbol Specification.
25 M AINTENANCE Smudges and dirt can interfere with the proper scanning of a bar code. Therefore, the output window will need occasional cleaning. 1. Spray glass cleaner onto lint free, non-abrasive cleaning cloth.
26 S PECIFICATIONS MS860 A ND MS863 S PECIFICA TIONS Application: In-Counter Laser Bar Code Scanner Light Source: VLD 650 ± 10 nm Laser Powe r 0.525 mW (peak) Laser Class CDRH: CLASS IIa; EN60825-1:1994/A11:1996 Class 1 UL/CSA/TUV: UL Listed, UL 1950; CSA certified, C22.
27 S PECIFICATIONS (C ONT .) MS860 A ND MS863 S PECIFICA TIONS O PERA TIONAL Depth of Field: 0 mm - 203 mm (0" - 8"), programmable Minimum Bar Width: 0.
28 D EFAULT S ETTINGS Many function of the scanner can be “ programmed” - that is, enabled or disabled. The scanner is shipped from t he factory programmed to a set of default conditions. The default parameter of the scanner has an asterisk (*) in the charts on the followi ng pages.
29 D EFAULT S ETTINGS (C ONT .) P ARAM ET E R D EFAULT OCIA IBM 46XX K EYBOARD W EDGE RS-232* P ARAL L E L L IGHT P EN Paraf Support 99 9 9 9 Matrix 2 of 5 99 9 9 EAN-8 * 99 9 9 9 9 EAN-13 * 99 9 9 9 9 UPC-E * 99 9 9 9 9 UPC-A * 99 9 9 9 9 ITF Symbol Lengths Var.
30 D EFAULT S ETTINGS (C ONT .) P ARAM ET E R D EFAULT OCIA IBM 46XX K EYBOARD W EDGE RS-232* P ARAL L E L L IGHT P EN Multi-drop Address Beeper Tone Normal 99 9 9 9 9 Fast Beep 99 9 9 9 9 Volume Sett.
31 D EFAULT S ETTINGS (C ONT .) P ARAM ET E R D EFAULT OCIA IBM 46XX K EYBOARD W EDGE RS-232* P ARAL L E L L IGHT P EN Same Symbol Rescan Timeout: 500 msecs * 99 9 9 9 9 Same Symbol Rescan Timeout: 12.
32 D EFAULT S ETTINGS (C ONT .) P ARAM ET E R D EFAULT OCIA IBM 46XX K EYBOARD W EDGE RS-232* P ARAL L E L L IGHT P EN Transmit EAN-8 Check Digit * 99 9 9 9 Transmit UPC-A Number System * 99 9 9 9 Tra.
33 D EFAULT S ETTINGS (C ONT .) P ARAM ET E R D EFAULT OCIA IBM 46XX K EYBOARD W EDGE RS-232* P ARAL L E L L IGHT P EN CLSI Editing 99 9 9 French PC Term 9 Transmit AIM ID Characters 99 Nixdorf ID 99 .
34 D EFAULT S ETTINGS (C ONT .) P ARAM ET E R D EFAULT OCIA IBM 46XX K EYBOARD W EDGE RS-232* P ARAL L E L L IGHT P EN Keyboard Type AT 9 Caps Lock 9 Alt Mode 9 Inter Scan Code Delay 800 µsec 9 Trans.
35 S CANNER P INOUT C ONNECTIONS Version “1” Pin Assignments for RS-232, OCIA and Light Pen Emulation The version “1” scanner head cable is terminated with a male 25-pin D-ty pe connector. Connecting the scanner to the host device may require a communication cable.
36 S CANNER P INOUT C ONNECTIONS Version “2” Pin Assignments for Parallel Communication The version “2” scanner head cable is terminated with a male 25-pin D-ty pe connector. Connecting the scanner to the host device may require a communication cable.
37 S CANNER P INOUT C ONNECTIONS Version “11” Pin Assignments for RS-485 The version “11” scanner head cable is terminated with a male 25-pin D-ty pe connector.
38 S CANNER P INOUT C ONNECTIONS Version “17” Pin Ass ignment s for Key board Wedge, RS-2 32 and Light Pen Emulation The version “17” scanner head cable is terminated with a male 25-pin D-ty pe connector. Connecting the scanner to a PC, requires a communication cable and a transformer.
39 Limited Warranty The MS860 and MS863 scanners are manufactured by Metrologic at its Blackwood, New Jersey, U.S.A. facility. The MS860 and MS863 scanners have a two (2) year limited warranty from the date of manufacture.
40 N OTICES Notice This equipment has been tested and found to comply with limits f or a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are desi gned t o provide reasonable protection against harmful interference w hen the equipment is operated in a commercial environment.
41 N OTICES (C ONT .) Attenzione L’utilizzo di sistemi di controllo, di regolazioni o di procedimenti div ersi da quelli descritti nel presente Manuale può prov ocare delle esposizioni a raggi la ser rischiose. Il cliente non deve assolut amente tentare di riparare egli stesso lo scanner laser.
42 P ATENTS Patent Information This METROLOGIC product may be cove red by one or more of the following U.S. Patents: U.S. Patent No. 4,360,798; 4,369,361; 4,387,297; 4,460,120; 4,496,831; 4,593,186; 4.
43 I NDEX A Adapter C able ............... 1, 6, 10, 38 Applicat ion ................................... 10 B Bar codes .......................... 1, 19, 27 Base .............................................. 8 Beeper ........... 3, 4, 7, 10, 15, 18, 27 C Cable .
44 I NDEX S ScanSelect .. 1, 2, 4, 7, 9, 14, 19, 38 ScanSet ............ 1, 4, 7, 9, 14-19, 38 Servic e ........................................ 39 Specificati ons ........................ 26, 27 Stand ................................. 2, 12, 14 T Temperat ure .
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August 2002 Printed in the USA 00 - 02202 A.
An important point after buying a device Metrologic MS863 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Metrologic MS863 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Metrologic MS863 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Metrologic MS863 you will learn all the available features of the product, as well as information on its operation. The information that you get Metrologic MS863 will certainly help you make a decision on the purchase.
If you already are a holder of Metrologic MS863, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Metrologic MS863.
However, one of the most important roles played by the user manual is to help in solving problems with Metrologic MS863. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Metrologic MS863 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center