Instruction/ maintenance manual of the product MS7600 Metrologic Instruments
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METROLOGIC INSTRUMENTS, INC. MS7600 Horizon ™ Ser ies Installation and Us er’s Guide.
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ii L OCATION S C ORP ORA TE H EADQUARTERS North America Metrologic Instrum ents, Inc. Customer S ervice: 1-800-ID-M ETRO 90 Coles Road Tel: 856-228-8100 Blackwood, NJ 08012 -4683 Fax: 856-228-6673 Em ail: in fo @m e trolo gic .c om Internet: www .metrologic.
iii T ABLE OF C ONTENTS Introducti on........................................................................................................... 1 Scanner and A ccessori es ..............................................................................
1 I NTRODUCTION The MS7600 Horizon ™ series is Metrologic’s next generation in -c ounter laser bar code scanner. This compact, hands-free scanner is desig ned with a dense 20-line omnidirectiona l scan pattern that helps provide fast, efficient throughput with a high first pass read rate.
2 S CANNER AND A CCESSORIES B AS IC K IT Part # Description MS7600 Horizon ™ Series Scanner 00-02407B MetroSelect ® Programmin g Guide 00-02870B MS7600 Horizon Series Installatio n and User’s Guide 52-52511A 24” EAS cable Guides also available for download at www.
3 S CANNER AND A CCESSORIES (C ONTINUED ) O PTIONAL A CCESSORIES Part # Description AC to DC Power Transformer - Regulated 5.2V@650 mA output 45-45593 120V United States 45-45591 220V – 240V Contine.
4 B EFORE I NSTALLING Y OUR MS7600 When mounting the MS7600 or replac ing the Top Plate: D O N OT Press on the window. Figure 2 Lift the Top plate straight up to remove. There is no hardware required to remove or replace the top cover. See caution on page 3.
5 M OUNTIN G THE MS7600 S ERI ES There are thr ee options for moun ting y our MS 7600. Option “A” us es a she lf to support the un it. Op tion B le ts the u nit hang free in the counter t op. Option C lets the unit hang fre e in the counter top with t he use of a sta inless st eel trim ring for support.
6 M OUNTIN G THE MS7600 S ERI ES O PTION B: Free Hanging Support Figure 8: Package Flow (right) Figure 9: Specifications for free hanging support. Figure 10: In sta llation Tabs.
7 M OUNTIN G THE MS7600 S ERI ES O PTION C: Trim Ring ( ML PN 46-46641, Addit ional Purc hase) Figure 11: Counter Top Opening for Trim Ring ( MLPN 46-46641) Figure 12: Trim Ring ( MLPN 46-46641) Insta.
8 Figure 14: Keyboard Wedge Interfa ces I NSTALLATION FOR K EYBOARD W EDGE I NTERFACE 1. Turn off the ho st sys tem. 2. Disconne ct the keyboard fro m the ho st. 3. Connect th e PowerLink cable to t he 2 nd jack fro m the top of the M S7600. 4. Connect the “Y ” end of the PowerLink c able to the keyboar d and the key board port on the ho st.
9 Figure 15: Stand-Alone Keyboard In terface I NSTALLATION FOR S TAND -A LON E K EYBOARD I NTERFACE 1. Turn off the ho st sys tem. 2. Disconne ct the keyboard fro m the ho st. 3. Connect th e PowerLink cable to the 2 nd jack from th e top of the M S7600.
10 Figure 17: US B, In te rface I NSTALLATION FOR USB I NTERFACE 1. Turn off the ho st sys tem. 2. Determine if your appl ication requires USB Key board communic ation prot ocols or USB Point of Sale com munica tion protocols. 3. If you require USB Ke yboard communic ation prot ocols, ski p to step 4.
11 I NSTALLATION FOR USB I NTERFACE Manufacturer s Note: Plugging the scanner into the USB port of th e PC does not guara ntee tha t scanned inf ormatio n w ill appear at the PC . A softw are driver and correct configurat ion settin g are al so req uired f or proper communic ation to occur.
12 Figure 18: RS232 or Light Pen Interfa ce I NSTALLATION FOR RS232 OR L IGHT P EN I NTERFACES 1. Turn off the ho st sys tem. 2. Connect th e PowerLink cable into the 1 st jack dow n from the t op of the MS7600. 3. Connect the oth er end of the PowerLink c able to the host.
13 I NSTALLATION FOR RS232 OR L IGHT P EN I NTERFACES Step 7, page 12 continued. For RS232 C ommunicat ion: Scan 1 st ³9 9 9 9 9 8 Recall Defaul ts Scan 2 nd ³4 1 5 5 5 4 Enable RS-232 For Light Pen.
14 Figure 19: RS232/IBM, Interface I NSTALLATION FOR IBM 46 XX I NTERFACE 1. Turn off the host system. 2. Connect the MVC cable to the 1 st jack down from the top of the MS7600. 3. Connect the other end of the MVC cable to the host. Before continuing verify that the MVC cable is connected to the appropriate interface jack on the scanner.
15 Figure 13: OCIA, Interface I NSTALLATION FOR OCIA I NTERFACE 1. Turn off the host system. 2. Connect the MVC cable to the 2 nd jack down from the top of the MS7600. 3. Connect the other end of the MVC cable to the host. Before continuing verify that the MVC cable is connected to the appropriate interface jack on the scanner.
16 I NSTALLATION OF A S ECONDARY S CANNER 1. Turn off the host system. 2. Connect the round end of the PowerLink RS232 AUX cable [ MLPN 54-5466 7A] to the RS232 jack of the secondary scanner ( see figure 20 ). 3. Connect the other end of the Po we rLink RS232 AUX cable into the 3 rd jack down from the top of the MS7600 .
17 I NSTALLATION OF A S ECONDARY S CANNER 11. Scan the follo wing bar code to conf igure the auxiliar y port on the MS7600 to accept a Metrologic scanner as the secondary sc anner. The following bar codes do not apply when using an MS6720 as a secondary scanner.
18 I NSTALLATION OF A S ECONDARY S CANNER Figure 20: Connector Orientation (Top) Secondary Scanner Setup (Bottom).
19 S CANNER P ARTS Figure 21: Scanner Parts n Output Window (Laser Ape rture) o Amber LED (Located U nder Window) p Red LED (Locat ed Under Window) q Speaker r Cable Conne ction Area s Stainless Ste e.
20 M AINTENANCE Smudges and dirt can interfere w ith the proper scanning of a bar code. Therefore, t he output window w ill need occasi onal c leaning. For the M S7600 glass w indow : 1. Spray glass cleaner onto li nt free, n on-abras ive clean ing clo th.
21 S CANNER L ABELS Each scanner has a label on the bottom of the unit. T he label contains information such as the model number, dat e of manufacture, serial number, and caution information. An additional cauti on label is located under the top plate.
22 A UDIBLE I NDICATORS When the M S7600 scan ner is in operat ion, it provide s audible f eedbac k. Thes e sounds ind icate th e statu s of the scanner. Ei ght sett ings are avail able for the tone of the be ep (norma l, 6 alte rnate to nes and no tone) plus thr ee volume settings.
23 V ISUAL I NDICATORS There is a red LED an d amber LED on the front of the M S7600. W hen the scan ner is on, the flash ing or c onstant illuminat ion of t he LEDs indicate s the st atus of the curre nt sca n and the scan ner.
24 F AILURE M ODES Figure 25: LEDs Flashing A mber and One Raz zberry Tone This ind icates the scann er has ex perien ced a laser su bsystem f ailure. R eturn the unit for r epair at an authorized servic e center. Flashing R e d and A mber and Tw o Ra z zb er r y Tones This ind icates the scann er has ex perien ced a motor failure.
25 C HANGING THE B EEPER T ONE & V OLUME Changing the Beeper Tone Beeper tone s may be pr ogramm ed directly or incr emental ly us ing the f ollow ing bar code. T he new tone will be heard f ollow ed by a sh ort pause. T w o more new tones w ill be hear d signi fying the n ew setting has b een stor ed in m emory.
26 P OW E R S AVE M ODES AND IR D ETECT ION The MS 7600 has five programm able p ower sav e modes . Refer to t he MetroSelect Pro gramming G uide for add itional inform ation on P ower Sav e Modes. 1. Blink Power Save Mode: Blinks the l aser OFF & O N after a progra mmed perio d of non-us e.
27 P OW E R S AVE M ODES AND IR D ETECT ION Figure 27: IR A ctivation Area Parall el to Pa ckage Flow Specificat ions are subject t o change without notice.
28 S CAN V OLUME S PECIFICATI ONS (B ASED ON 100% UPC B AR C ODES ) Figure 28: Scan Volume in Pl ane Perpendicular to Fl ow Figure 29: Scan Volume in Pl ane Parallel to Flow Specificat ions subject to c hange without notice.
29 D EPTH OF F IELD BY M IN IM UM B AR C ODE E LEMENT W IDTH (B ASED ON 100% UPC B AR C ODES ) Figure 30: Depth of Field Perpendic ular to Flow Minimum Ba r Code Eleme nt Wi dth ABCD E mm .13 .19 .26 .33 .48 mils 5.2 7.5 10.4 13 19 Specificat ions subject to c hange without notice.
30 T ROUBLE SHOOTIN G G UIDE The follow ing guid e is for refere nce pur poses only. Co ntact a M etrologic representativ e at 1-80 0-ID-M ETRO or 1-800-436-387 6 to pres erve th e limited warranty terms. MS7600 S ERIES T ROUBLESHOOTING G UIDE SYMPTOMS POSSIBLE CAUSE(S) SOLUTION All Interfaces No LEDs, beep or motor spin.
31 T ROUBLE SHOOTIN G G UIDE (C ONTINUED ) SYMPTOMS POSSIBLE CAUSE(S) SOLUTION Scanning a particular symbology that i s not enabled. UPC/EAN, Code 39, interleaved 2 of 5, Code 93, Code 128 and Codabar are enabled by default. Verify that the type of bar code being read ha s been select ed.
32 T ROUBLE SHOOTIN G G UIDE (C ONTINUED ) SYMPTOMS POSSIBLE CAUSE(S) SOLUTION The bar co de may have been pri nted incorrect ly. Check if it is a che ck digit/ch aracter/or bord er problem. The scanner is not configured c orrectly for this type of bar code.
33 T ROUBLE SHOOTIN G G UIDE (C ONTINUED ) SYMPTOMS POSSIBLE CAUSE(S) SOLUTION Everything works ex cept for a couple o f characters. These ch aracter s may not be support ed by that country ’s key look up table. Try operating the scanner in A lt mode.
34 T ROUBLESHOOTING G UIDE (C ONTINUED ) SYMPTOMS POSSIBLE CA USE(S) SOLUTION Characters are being dropped. Intercharacter delay needs to be added to the transmitted output. Add some intercharacter delay to the transmitted output by using the MetroSelect ® Programming Guide ( MLPN 00-02407A-1 & -2).
35 D ESIGN S PECIFICATIONS MS7600 S ERIES D ESIGN S PECIFICATIONS O PERATIONAL Light Source: VLD 650 ± 10 nm Laser Power: 1.1 mW maximum Depth of Field: 0 mm to 203.2 mm (0”- 8.0”) for 0.33 mm (13 mil) bar code Width of Scan Field: 85 mm (3.3”) @ 0 mm (0.
36 D ESIGN S PECIFICATIONS (C ONTINUED ) MS7600 S ERIES D ESIGN S PECIFICATIONS E LECTRICAL Input Voltage: 5.2VDC ± 0.25V Power: 2.6 W Operating Current: 500 mA Laser Off Power Save Mode = < 350 mA Standby Current: Laser/Motor Off Power Save Mode = <165 mA DC Transformers: Class II; 5.
37 RS232 D EM ONSTRAT ION P ROGRAM If an RS232 scanner is not communic ating w ith your IBM comp atible PC, key in the follow ing BASIC pr ogram to tes t that th e communicat ion port and scanner are w orkin g. This progr am is for demo nstr ation purpo ses only .
38 A PPLICATIONS AND P ROTOCOLS The mode l number on eac h scanner includ es the scanner number and f actory default com munica tions p rotocol. S CANNER V ERSION I DENTIFIE R C OMMUNIC A TION P ROTOC.
39 D EFAULT S ETTINGS Many functions of t he sca nner ca n be "pro gramme d" - that is, ena bled or disabled. T he sca nner is shipped fro m the fa ctory pro grammed to a set of default cond itions. The def ault para meter of the sc anner has a n asteri sk ( * ) in the charts o n the follow ing page s.
40 D EFAULT S ETTINGS (C ONTI NUED ) P A RAM ETER D E FAUL T OCIA RS-232 L IGHT P EN IBM 46XX KBW USB Bars High as Scanned 9 Spaces High as Scanned 9 DTS/SIEM ENS 9 DTS/NIXDORF * 9 NCR F 9 NCR S 9 Pol.
41 D EFAULT S ETTINGS (C ONTI NUED ) P A RAM ETER D E FAUL T OCIA RS-232 L IG HT P EN IBM 46XX KBW USB Number of Scan B uffers 1 99 999 9 Transmit EAN-8 Check D igit * 99 99 9 Transmit EAN-13 Check D .
42 D EFAULT S ETTINGS (C ONTI NUED ) P A RAM ETER D E FAUL T OCIA RS-232 L IG HT P EN IBM 46XX KBW USB UPC Suffix 99 9 Transmit AIM ID Characters 99 9 STX Pref ix 99 9 ETX Suff ix 99 9 Carriage Re tur.
43 D EFAULT S ETTINGS (C ONTI NUED ) P A RAM ETER D E FAUL T OCIA RS-232 L IGHT P EN IBM 46XX KBW USB Coupon Code 128 99 as code 39 99 9 Programm able Code Lengths 7 avail.
44 D EFAULT S ETTINGS (C ONTINUED ) Default settings for “ Aux ” interface The secondary scann er and the MS7600 always communicate via RS 232. Data is relayed to the host via various primar y interfaces.
45 S CANNER AND C ABLE T ERMINATIO NS Scanner Pinout Connections The MS7600 s canner i nterface s terminate to 10-pi n modular ja cks located on the back of the unit.
46 S CANNER AND C ABLE T ERMINATIO NS (C ONTINUED ) Figure 32: Scanner Interface Ports MS762x- 37 Keyboar d W edge, Stand-Ke yboard or USB MS762x- 37 RS- 232 or Li ght Pen Pin Function Pin Function 1 .
47 S CANNER AND C ABLE T ERMINATIO NS (C ONTINUED ) Cable Connector Configurations (Host End) PowerLink Cable MLPN 54-54xxx* Pin Function 1 Shield Ground 2 RS-232 Transmit O utput 3 RS-232 Receive In .
48 S CANNER AND C ABLE T ERMINATIO NS (C ONTINUED ) Cable Connector Configuration The Po werLink c able is term inated with a 5-pin DI N fem ale connector on one end, an d a 6-pi n mini DIN m ale on t he other.
49 L IMITED W ARRANTY The MS7600 Series scanners are manufact ured by Metrologic at its Blackwood, New Jersey, U.S. A. facility. The MS7600 Series scanners have a two (2) year limited warranty from the date of manufacture.
50 N OTICES This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interfer ence, and (2) this device must accept any interferen ce received, including interference that may cause undesired operation.
51 N OTICES (C ONTINUED ) Attent ion L'emploi de commandes, réglag es ou procédés autres que ceux décrits ici peut entraîner de graves irradiations. Le client ne doit en aucun cas essa yer d'entretenir lui-même le scanner ou le las er.
52 P ATENTS “Patent Infor mation This M ETRO LOGIC product may be cov ered by on e or more of the f ollow ing U.S. Patents: U.S. Patent No.; 4,960,985; 5,081, 342; 5,2 16,232; 5,55 7,093; 5 ,627,35 .
53 I NDEX A Accessorie s .................................. 2 Adapter ....................................... 48 Audible ........................................ 22 Autodiscr iminates ....................... 35 B Bar Code .............................
54 I NDEX T Termination ................................. 35 Transformers .............................. 36 Troublesh ooting ...30, 31, 32 , 33, 34 U USB ............................................ 10 V Ventilation ...................................
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August 2002 Printed in the USA 00 - 02870 B.
An important point after buying a device Metrologic Instruments MS7600 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Metrologic Instruments MS7600 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Metrologic Instruments MS7600 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Metrologic Instruments MS7600 you will learn all the available features of the product, as well as information on its operation. The information that you get Metrologic Instruments MS7600 will certainly help you make a decision on the purchase.
If you already are a holder of Metrologic Instruments MS7600, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Metrologic Instruments MS7600.
However, one of the most important roles played by the user manual is to help in solving problems with Metrologic Instruments MS7600. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Metrologic Instruments MS7600 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center