Instruction/ maintenance manual of the product 50 lb. Single Pocket MDG50V Maytag
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MDG50V (50 lb. Single Pocket) Installation Manual 042302JEV/mcronan Part No. 113366 RET AIN THESE INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE W ARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
Retain This Manual In A Safe Place For Futur e Refer ence This product embodies advanced concepts in engineering, design, and safety . If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. ONLY qualified technicians should service this equipment.
IMPOR T ANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPL Y AND THE GAS SUPPL Y OR THE STEAM SUPPL Y BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE T O ALLOW ACCESS FOR CLEANING , ADJUSTING , INST ALLA TION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) ST ANDARDS.
W ARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJUR Y OR FIRE COULD RESUL T . IMPOR T ANT PLEASE OBSER VE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer .
Table of Contents SECTION I IMPOR T ANT INFORMA TION ................................................................................ 3 A. Receiving and Handling .........................................................................................
SECTION VI ROUTINE MAINTENANCE ................................................................................... 3 5 A. Cleaning ........................................................................................................................
3 SECTION I IMPOR T ANT INFORMA TION A. RECEIVING AND HANDLING The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery , the dryer and packaging, and wooden skid should be visually inspected for shipping damage.
4 B. SAFETY PRECAUTIONS W ARNING: For your safety , the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury , or loss of life. W ARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed.
5 7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer . The frequency of inspection and cleaning can best be determined from experience at each location.
6 SECTION II SPECIFICA TIONS A. SPECIFICA TIONS Shaded areas are stated in metric equivalents 7/1/03 * Reversing dryer available with 3-phase (3ø) 1/2 hp (0.373 kW) motors standard. ** Size of piping to dryer varies with installation conditions. Contact factory for assistance.
7 NOTE: Manufacturer reserves the right to make changes in specifications at any time without notice or obligation. Specifications.
8 SECTION III INST ALLA TION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.
9 B. LOCA TION REQUIREMENTS Before installing the dryer , be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LA TEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.
10 C. DR YER ENCLOSURE REQUIREMENTS Bulkheads and partitions should be made of noncombustible materials and must be located a minimum of 12-inches (30.48 cm) above the dryer ’ s outer top; except along the front of the dryer , which may be closed if desired.
11 D. FRESH AIR SUPPL Y REQUIREMENTS The air supply (make-up air) must be given careful consideration to assure proper performance of each dryer . An unrestricted source of air is necessary for each dryer . As a general rule, an unrestricted air entrance from the outdoors (atmosphere) of a minimum of 1-1/2 square feet (0.
12 E. EXHAUST REQUIREMENTS Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of ener gy , and shutdown of the burner by the airflow (sail) switch, burner hi-limits, or lint chamber hi-limit protector thermostat.
13 NOTE: As per the National Fuel Gas Code, “Exhaust ducts for type 2 clothes dryers shall be constructed of sheet metal or other noncombustible material. Such ducts shall be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than 0.
14 VER TICAL VENTING When vertical single 10-inch (25.4 cm) venting is used (refer to Illus. B below ), the ductwork from the dryer to the outside outlet cannot exceed 40 feet (12.19 meters). This calculation compensates for the use of a maximum of three (3) elbows including the two (2) elbows creating the 180° (turned downward) outside outlet.
15 MUL TIPLE DR YER (COMMON) VENTING If it is not feasible to provide separate exhaust ducts for each dryer , ducts for individual dryers may be channeled into a common main duct.
16 HORIZONT AL VENTING Illus. C VER TICAL VENTING Illus. D.
17 IMPOR T ANT VENTING REMINDERS 1. Ductwork size and installation should be done by a qualified professional. 2. The dryer must be exhausted to the outdoors. 3. Ductwork should be routed as short as possible to the outdoors with as few elbows as possible.
18 F . ELECTRICAL INFORMA TION 1. Electrical Requirements It is your responsibility to have ALL electrical connections made by a properly licensed and competent electrician to assure that the electrical installation is adequate and conforms to local and state regulations or codes.
19 NOTE: Component failure due to improper voltage application will VOID THE W ARRANTY . 3. Grounding A ground (earth) connection must be provided and installed in accordance with state and local codes. In the absence of these codes, grounding must conform to applicable requirements of the National Electrical Code ANSI/NFP A NO.
20 If local codes permit, power to the dryer can be made by the use of a flexible U.L. listed power cord or pigtail (wire size must conform to rating of dryer), or the dryer can be hard wired directly to the service breaker panel. In both cases, a strain relief must be installed where the wiring enters the dryer .
21 5. 3-Phase (3ø) W iring Connections/Hookup The only electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, L3, and sometimes Neutral) and ground. Single-phase (1ø) power for the control circuit is done internally to the dryer .
22 * 380, 400, and 416 volt dryers are built 4-wire only . Customer must contact factory to special order 3-wire systems. IMPOR T ANT : Figures shown are for non-reversing models only .
23 G . GAS INFORMA TION It is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gas plumbing installation is adequate and conforms to local and state regulations or codes.
24 2. T echnical Gas Data a . Gas Specifications * Measured at outlet side of gas valve pressure tap when gas valve is on. b. Gas Connections Inlet connection ------------- 1/2” N.
25 3. Piping Connections ALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LA TEST EDITION, or in Canada, CAN/CGA-B149.
26 Consistent gas pressure is essential at ALL gas connections. It is recommended that a 3/4-inch (19.05 mm) pipe gas loop be installed in the supply line servicing a bank of dryers. An in-line pressure regulator must be installed in the gas supply line (header) if the (natural) gas pressure exceeds 12.
27 H. PREP ARA TION FOR OPERA TION/ST AR T -UP The following items should be checked before attempting to operate the dryer: 1. Read ALL “ CAUTION ,” “ W ARNING ,” and “ DIRECTION ” labels attached to the dryer .
28 I. PREOPERA TIONAL TESTS ALL dryers are thoroughly tested and inspected before leaving the factory . However , a preoperational test should be performed before the dryer is publicly used. It is possible that adjustments have changed in transit or due to marginal location (installation) conditions.
29 5. Make a complete operational check of ALL operating controls. NOTE: If computer program changes are required, refer to the computer programming section of the manual supplied with the dryer .
30 NOTES: 1 . If the Antiwrinkle program is active, the light emitting diode (L.E.D.) display will continue to read “donE,” and the microprocessor controller (computer) will proceed through the Antiwrinkle program until the maximum “Active Guard T ime” has expired or until the door is opened, whichever comes first.
31 IMPOR T ANT : If the door is opened during a cycle, both the heat and motor will stop. However , the microprocessor controller (computer) will continue to count the time, either upward or downward, depending on which parameter is programmed.
32 K . SHUTDOWN INSTRUCTIONS If the dryer is to be shutdown (taken out of service) for a period of time, the following must be performed: 1. Discontinue power to the dryer either at the external disconnect switch or the circuit breaker . 2. Discontinue the heat supply: a.
33 SECTION IV SER VICE/P AR TS INFORMA TION A. SER VICE 1. Service must be performed by a qualified trained technician, service agency , or gas supplier . If service is required, contact the dealer from whom the Maytag equipment was purchased. If the dealer cannot be contacted or is unknown, contact the Maytag Co.
34 SECTION V W ARRANTY INFORMA TION A. RETURNING W ARRANTY CARDS 1. Before any dryer leaves the manufactur er ’ s test area, a warranty card is placed on the back side of the main door glass.
35 SECTION VI ROUTINE MAINTENANCE A. CLEANING A program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from various areas of the dryer , as well as throughout the ductwork system. The frequency of cleaning can best be determined from experience at each location.
36 90 DA YS Inspect and remove lint accumulation in customer furnished exhaust ductwork system and from dryer ’ s internal exhaust ducting. W ARNING: THE ACCUMULA TION OF LINT IN THE EXHAUST DUCTWORK CAN CREA TE A POTENTIAL FIRE HAZARD. W ARNING: DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILA TION AIR.
37 D. LINT DRA WER REMOV AL T o remove the lint drawer from the dryer pull drawer out approximately halfway . Rotate/move lint drawer stop hinge (refer to the illustration below ) downward and pull the drawer out. IMPOR T ANT : After replacing the lint drawer back into the dryer , be sure to rotate/move hinge back to the upward stop position.
38 SECTION VII TROUBLESHOOTING IMPOR T ANT : YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPL Y AND THE GAS SUPPL Y BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING , ADJUSTING , INST ALLA TION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) ST ANDARDS.
39 4. Failed microprocessor controller (computer). C . Drive motor (r eversing) operates in one (1) direction only ...stops and restarts in same direction... 1. Failed drive motor contactor (relay). 2. Failed arc suppressor (A.S.) board (for reversing models only).
40 3. Failed arc suppressor (A.S.) board (for reversing models only). 4. Failed microprocessor controller (computer). 5. Failed 24 V AC transformer . H. Both drive motor and blower motor run a few minutes and then stop...microprocessor controller (computer) display continues to read time or percent of extraction and ALL indicator dots are off.
41 2. Failed microprocessor controller (computer). M . Microprocessor controller (computer) locks up and the light emitting diode (L.E.D.) display reads erroneous message(s) or only partial segments... 1. T ransient power voltage (spikes)...disconnect power to dryer, wait 1 minute, and reestablish power to dryer .
42 2. Fault in burner hi-limit circuit or tripped manual reset hi-limit. 3. Fault in lint chamber sensor bracket or tripped manual reset hi-heat limit protector thermostat. 4. Failed Direct Spark Ignition (DSI) module. 5. Failed DSI ignitor/flame-probe assembly .
43 S. Dryer is making scraping noise at basket (tumbler) area... 1. Check for object caught in basket (tumbler)/wrapper area. 2. Basket (tumbler) is out of proper alignment... a . Check both vertical and lateral alignment. b. Check gap between front panel and basket (tumbler).
44 SECTION VIII DA T A LABEL INFORMA TION A. DA T A LABEL When contacting the Maytag dealer certain information is required to insure proper service/parts information. This information is on the data label affixed to the left side panel area behind the top control (access) door .
45 THE DA T A LABEL 1. MODEL NUMBER The model number is an Maytag Company number , which describes the size of the dryer and the type of heat (gas, electric, or steam). 2. SERIAL NUMBER The serial number allows Maytag to gather information on your particular dryer .
46 SECTION IX PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1. Microprocessor Controller (Computer) Board a . Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer . b. Start the drying cycle.
47 e . Open main door . The dryer must stop and ALL output indicator lights on the back side of the microprocessor controller (computer) board must go out. (Refer to the illustration on the previous page.) f . T ry to restart the dryer with the main door open.
Part No. 113366 1 - 04/26/02-25 2 - 06/03/02-100 3 - 07/22/02-100 4 - 01/20/03-100 5 * 07/02/03-100.
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