Instruction/ maintenance manual of the product 16010107 Maytag
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Mayt ag Gemini™ Range Service Manual 16010107 Issued 10/00.
©2000 Maytag Appliances Sales Company 16010107 Introduction i INTRODUCTION The manual is printed in a loose format and is divided into sections relating to a general group of components and/or service procedures. Each section is further subdivided to describe a particular component or service procedure.
©2000 Maytag Appliances Sales Company 16010107 Introduction ii.
©2000 Maytag Appliances Sales Company 16010107 Contents iii CONTENTS INTRODUCTION ............................................................................................................................... i CONTENTS .............................
©2000 Maytag Appliances Sales Company 16010107 Contents iv SURF ACE ELEMENT SWITCH .................................................................................................. 4-4 DUAL ELEMENT SWITCH ............................................
©2000 Maytag Appliances Sales Company 16010107 Section 1. General Information 1-1 SECTION 1. GENERAL INFORMA TION Bake : There will be two separate bake keys, one for each oven. When the upper oven is chosen there will be a rapid preheat activated which turns both elements on.
©2000 Maytag Appliances Sales Company 16010107 Section 1. General Information 1-2.
©2000 Maytag Appliances Sales Company 16010107 Section 2. Electrical Components & T esting 2-1 SECTION 2. ELECTRICAL COMPONENTS & TESTING ELECTRICAL TEST EQUIPMENT The equipment required to service Maytag products depends largely upon the condition you encounter .
©2000 Maytag Appliances Sales Company 16010107 Section 2. Electrical Components & T esting 2-2.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-1 SECTION 3. COMPONENT ACCESS EXPLODED VIEW.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-2 As a general rule, the appliance should AL W A YS be disconnected from power source before servicing appliance or replacing component parts.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-3 Bake Element Element W attage: 208/240 volts @ 2250/3000 watts. Approximately 19 Ω The bake function controls the Bake and Broil heating elements.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-4 Also shown here are the screws that secure the bake and broil elements.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-5 After the convect fan mounting plate is removed, motor connectors, motor , motor mount and insulation is accessible. Motor connectors are also exposed by removing the back panel (see range back removal).
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-6 ELECTRONIC CLOCK AND OVEN CONTROL T o Gain Access T o Electronic Oven Control 1. Disconnect the appliance from power source before servicing. 2 . Remove two screws securing backguard panel to the end caps.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-7 Signal Lights Range is equipped with two signal lights to indicate when a surface element is on. The light will remain on until the element is turned off. After a cooking operation, be sure element and signal light is off.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-8 HI-LIMIT THERMOST A T The HI-Limit Thermostat is mounted to range main back. The purpose of this thermostat is to break line voltage to oven control in case of a runaway temperature.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-9 seated on the hinges. Push down on the top corners of the door to completely seat door on hinges. Door should not appear crooked. NOTE: The oven door on a new range may feel “spongy” when it is closed.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-10 LOWER DOOR T o Replace Lock Assembly 1. Disconnect the appliance from power source before servicing . 2 . Open oven door or remove for convenience. 3 . Remove main top and slide forward.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-11 3 . Remove main top and slide forward. Disconnect wire harness. (See T op Removal). LOWER LA TCH ASSEMBL Y 1. Disconnect the appliance from power source before servicing.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-12 Note: The door hinges are colored coded for ease in installation. The upper spring hook is gold and the lower spring hook is white. LEVELING LEGS Some floors are not level.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-13 Lower Oven • Is equipped with two RollerGlide™ racks. T o remove oven racks: • Pull rack straight out until it stops at the lock-stop position; lift up on the front of the rack and pull out.
©2000 Maytag Appliances Sales Company 16010107 Section 3. Component Description 3-14 NOTES.
©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-1 SECTION 4. ELECTRICAL TOASTING CIRCUIT (Upper Oven Only) T o Access Bake Element: Upper Oven Only 1 . Disconnect power from unit before servicing. 2 . Remove door for more accessibility .
©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-2 SURF ACE ELEMENTS - CERAN V erify there is proper voltage applied to the oven (the range may have blown a fuse or circuit breaker). A quick check is to see if the other elements heat.
©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-3 TE M P E R A TUR E R E SIST A NC E 100 Degr ees F 1143 Ohm s 200 Degr ees F 1350 Ohm s 300 Degr ees F 1553 Ohm s 350 Degr ees .
©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-4 TRANSFORMER, STEPDOWN (12V) Electrical Ratings: Input V oltage: 120 V olts Operating Frequency 60 Hz Output V oltage: 7-12 V AC SURF ACE ELEMENT SWITCH at 10W Load 1 1.6 ± .2 V AC at 20W Load 1 1.
©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-5 ELECTRICAL CONNECTIONS/VOL T AGE Range Amperage: The total range wattage is stamped on model plate in kilowatts, (kilowatt = 1,000 watts) to determine amperage for fuse or circuit breaker: • Check incoming voltage at range main terminal block (pigtail) see illustration.
©2000 Maytag Appliances Sales Company 16010107 Section 4. Electrical 4-6 NOTES.
©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-1 SECTION 5. TROUBLESHOOTING GEMINI DOUBLE OVEN CONROLS The control is activated via a membrane switch which contains the function pads and 10 key digi-pad.
©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-2 F AUL T CODES Fault Codes, Displayed in Upper T ime Digit s: There are three major fault codes that will be displayed in the time digits of the upper clock display to the left of the colon.
16010107 Section 5. T roubleshooting ©2000 Maytag Appliances Sales Company RELA Y BOARD Relay Board: The relay board will be equipped to operate the following outputs. Some shown can be optional. The Double Line Break (DLB) is located remotely , off board from the main control.
©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-4 • Check to be sure plug is securely inserted into receptacle. • Check or re-set circuit breaker . Check or replace fuse. • Check power supply . • Check if surface and/or oven controls have been properly set.
©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-5 • Check if oven controls have been properly set. • Check oven rack positions. • Broil element was not preheated. • Aluminum foil was incorrectly used. Never line the broiler insert with foil.
16010107 Section 5. T roubleshooting ©2000 Maytag Appliances Sales Company REPLACEM EN T P A RT S PA R T N A M E PA R T N U M B E R M a i n T o p A ssem b l y (B la ck) 74004515 M a i n T o p A ssem .
16010107 Section 5. T roubleshooting ©2000 Maytag Appliances Sales Company Fault Suspect F ailure Area Correction When Check ed F0 - 0 No F au l t No ne An yt i me F1-1 Runaway Cook Upper Oven Check the s ensor 1050-1 1 00 ohms, wiri ng, cont rol Every 6 se con ds t hat t h e cont r ol se es the l at c h unl oc ked .
©2000 Maytag Appliances Sales Company 16010107 Section 5. T roubleshooting 5-8 F aul t Sus pec t F ai l ure A rea C orr ec t i on W hen C hec ked F 3-1 S enso r U p p er Ov en Ohm S enso r (1050- 110.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-1 SECTION 6. WIRING DIAGRAMS MER6550AA*, MER6550BA* Wiring Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-2 MER6550AA*, MER6550BA* Schematic Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-3 MER6550AC, MER6550BC* Wiring Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-4 MER6550AC*, MER6550BC* Schematic Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-5 MER6770AA*, MER6771AA*, MER6870AA*, MER6871AA*, Wiring Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-6 MER6770AA*, MER6771AA*, MER6870AA*, MER6871AA*, Schematic Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-7 MER6770AC*, MER6870AC* Wiring Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-8 MER6770AC*, MER6870AC* Schematic Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-9 MER6772BA*, MER6872BA* Wiring Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-10 MER6772BA*, MER6872BA* Schematic Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-11 MER6772BC*, MER6872BC* Wiring Diagram.
©2000 Maytag Appliances Sales Company 16010107 Section 6. Wiring Diagrams 6-12 MER6772BC*, MER6872BC* Schematic Diagram.
Maytag Appliances Sales Company Customer Service 240 Edwards S treet, S.E. Cleveland, T ennessee 3731 1.
An important point after buying a device Maytag 16010107 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Maytag 16010107 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Maytag 16010107 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Maytag 16010107 you will learn all the available features of the product, as well as information on its operation. The information that you get Maytag 16010107 will certainly help you make a decision on the purchase.
If you already are a holder of Maytag 16010107, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Maytag 16010107.
However, one of the most important roles played by the user manual is to help in solving problems with Maytag 16010107. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Maytag 16010107 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
