Instruction/ maintenance manual of the product MGY5000C Master Lock
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POR T ABLE DIESEL GENER A T OR OWNER’S OPERA TION AND INST ALLA TION MANUAL R IMPORTANT: Read and understand this manual before operating or servicing generator. Improper use of generator can cause serious injury. Keep this manual for future reference.
2 107359 POR T ABLE DIESEL GENERA TOR R 1. Diesel fuel presents a hazard of fire. Diesel fuel is flammable. •K eep fuel out of children’ s reach. • Refuel generator in a well-vented area. Do not fill fuel tank in the dark. Do not refuel while engine is run- ning.
3 107359 OWNER’S MANUAL 9. Only a qualified electrical service per - son should service and repair generator . • Generator produces high voltage. Use extreme caution when working on electrical parts. • W hen w orking on generator , avoid hot muf fler , exhaust manifold, and engine parts.
4 107359 POR T ABLE DIESEL GENERA TOR R GENERA TOR FEA TURES OIL ALERT SYSTEM The oil alert system protects the engine from low oil damage. This system automatically shuts down the engine and prevents engine restarting if the oil level falls too low. If this system shuts down the engine, the engine will not start until you add oil.
5 107359 OWNER’S MANUAL FULL POWER SELECTOR SWITCH The full power selector switch is on the control panel. The switch has two positions: 120 VOLT ONLY, and 120/240 VOLT. 120 VOLT ONLY: This position sends full power to the 120V receptacles only. 240V power is not available.
6 107359 POR T ABLE DIESEL GENERA TOR R FUEL WARNING: Diesel fuel pre- sents a hazard of fire. Diesel fuel is flammable. • Keep fuel out of children’s reach. • Refuel generator in a well- vented area. Do not fill fuel tank in the dark. Do not refuel while engine is running.
7 107359 OWNER’S MANUAL Figure 10 - Battery Hold-Down System Battery Mounting Bracket Battery Hook Bolt Nut Starter Solenoid Figure 8 - Connecting Red, Positive (+) Battery Cable to Starter Solenoid.
8 107359 POR T ABLE DIESEL GENERA TOR R ST ANDBY INST ALLA TION TO HOME OR BUILDING WARNING: Have standby in- stallation performed by a skilled, licensed electrician. Do not let anyone else wire into a utility circuit. Personal injury, equip- ment damage, or damage to home could occur.
9 107359 OWNER’S MANUAL Running Starting Equipment Watts Watts 1/2" Drill 1000 1250 Toaster 1200 1200 Coffee maker 1200 1200 Skillet 1200 1200 14" Chain saw 1200 1500 Water well pump (1/2 .
10 107359 POR T ABLE DIESEL GENERA TOR R PRESTART Operate generator on a firm, dry, and clean surface. The surface must be level. Protect generator from heavy dust, sand, dirt, rain, or snow. Do not locate generator near standing water and snow. Make sure area is well-vented.
11 107359 OWNER’S MANUAL B. Recoil Starter I. Slo wly pull starter rope until you feel strong resistance. Gently re- turn starter rope to engine. II. Push decompression lev er all the wa y down (see Figure 17). Decom- pression le ver will stay in this po- sition until you pull starter rope.
12 107359 POR T ABLE DIESEL GENERA TOR R WARNING: Only a qualified electrical service person should service and repair generator. Use only factory approved replacement parts. POSSIBLE CAUSE 1. Defecti ve capacitor 2. W inding short circuit or loose connections 3.
13 107359 OWNER’S MANUAL WIRING DIAGRAMS Figure 21 - Alternator Wiring Diargram Resistance in Ohms Stator Stator Rotor Rotor Capacitor, Main Auxiliary Primary Secondary MFD Diodes (2) Model Winding * Winding ∆ Winding † Winding † 450 Volt 800 Volt MGY5000C 0.
14 107359 POR T ABLE DIESEL GENERA TOR R SER VICING THE ENGINE For Yanmar engine replacement parts, con- tact Parts Company of America at 1-800- 323-0620. Yanmar engine servicing should be handled by your nearest authorized Yanmar engine service firm.
15 107359 OWNER’S MANUAL This list contains replaceable parts used in your generator. When ordering parts, fol- low the instructions listed under Replace- ment Parts on page 14- of this manual. ILLUSTRA TED PA R TS LIST ALTERNATOR ASSEMBLY 1 6 2 10 12 15 16 17 13 14 18 19 20 21 22 9 24 23 3 9 8 4 7 5 11 25 KEY PART NO.
16 107359 POR T ABLE DIESEL GENERA TOR R This list contains replaceable parts used in your generator. When ordering parts, fol- low the instructions listed under Replace- ment Parts on page 14 of this manual. ILLUSTRA TED PA R TS LIST FUEL TANK AND ROLL CAGE KEY PART NO.
17 107359 OWNER’S MANUAL This list contains replaceable parts used in your generator. When ordering parts, fol- low the instructions listed under Replace- ment Parts on page 14 of this manual. ILLUSTRA TED PA R TS LIST CONTROL PANEL * Includes fastening hardware † Includes reference numbers 1 through 15 KEY PART NO.
18 107359 POR T ABLE DIESEL GENERA TOR R This list contains replaceable parts used in your generator. When ordering parts, fol- low the instructions listed under Replace- ment Parts on page 14 of this manual. ILLUSTRA TED PA R TS LIST SWITCH CONTROL BOX KEY PART NO.
19 107359 OWNER’S MANUAL NOTES _______________________________________________________________________________________________ _______________________________________________________________________.
KEEP THIS WARRANTY W ARRANTY INFORMA TION Always specify model and serial numbers when communicating with the factory. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty.
An important point after buying a device Master Lock MGY5000C (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Master Lock MGY5000C yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Master Lock MGY5000C - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Master Lock MGY5000C you will learn all the available features of the product, as well as information on its operation. The information that you get Master Lock MGY5000C will certainly help you make a decision on the purchase.
If you already are a holder of Master Lock MGY5000C, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Master Lock MGY5000C.
However, one of the most important roles played by the user manual is to help in solving problems with Master Lock MGY5000C. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Master Lock MGY5000C along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center