Instruction/ maintenance manual of the product HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000 Master Lock
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POR T ABLE GASOLINE GENER A T OR S OWNER’S OPERA TION AND INST ALLA TION MANUAL R IMPORTANT: Read and understand this manual before operating or servicing generator. Improper use of generator can cause serious injury. Keep this manual for future reference.
2 103988 POR T ABLE GASOLINE GENERA TORS R 1. Gasoline presents a hazard of fire or ex- plosion. Gasoline is flammable. Its va- por is explosive. • Keep fuel out of children’ s reach. • Refuel generator in a well-vented area. Do not fill fuel tank in the dark.
3 103988 OWNER’S MANUAL FUEL F FUEL F 120 ONLY 120 240V RESET TEST 120 VOLTS 120/240 VOLTS RESET RESET ENM 00000005 HOURS 1/10 FULL POWER 9. Only a qualified electrical service per - son should service and repair generator . • Generator produces high voltage.
4 103988 POR T ABLE GASOLINE GENERA TORS R VENTILA TION DANGER: Use only in well- vented areas. Make sure area has plenty of free-moving, fresh, out- side air. Never run generator in an enclosed or confined area. Never run generator inside occu- pied building.
5 103988 OWNER’S MANUAL SPECIFICA TIONS MGH5000C MGH4000C MGH5000CI MGH6000C MGH7000C MODEL HWI3000 MGH3000 MGH4000CI MGH5000CIE MGH6000CI MGH7000CI MGH10000 Electrical Rated Wattage 2500 2500 4000 5000 6000 7000 10,000 Rated Amperage 120 V 20.8 20.
6 103988 POR T ABLE GASOLINE GENERA TORS R GROUND FAULT CIRCUIT INTERRUPTER RECEPTACLE All models (Except HWI3000) have a 120- volt ground fault circuit interrupter (GFCI) receptacle. The GFCI receptacle is on the control panel or top cover of alternator (model MGH3000 only).
7 103988 OWNER’S MANUAL GENERA TOR FEA TURES Continued ENGINE CIRCUIT BREAKER (Models MGH5000CIE, MGH7000C, MGH7000CI, and MGH10000) This circuit breaker, or fuse, protects the battery charging circuit. A short circuit will trip the circuit breaker.
8 103988 POR T ABLE GASOLINE GENERA TORS R Figure 10 - Battery Hold-Down System (Model MGH7000C Shown) 120 ONLY 120 240V ENM 00000005 H O U R S 1 /10 FULL POWER Battery Mounting Bracket Battery Hook Bolt Nut BA TTER Y (Models MGH5000CIE, MGH7000C, MGH7000CI, and MGH10000) WARNING: Battery gives off explosive gases.
9 103988 OWNER’S MANUAL Ampere AWG for Length of Load Cord in Feet 50' 100' 150' 21 8 1 8 1 8 31 8 1 8 1 8 41 6 1 6 1 6 51 6 1 6 1 6 61 6 1 6 1 4 81 6 1 4 1 2 10 16 14 12 12 14 14 12 .
10 103988 POR T ABLE GASOLINE GENERA TORS R Running Starting Equipment Watts Watts 1/2" Drill 1000 1250 Toaster 1200 1200 Coffee maker 1200 1200 Skillet 1200 1200 14" Chain saw 1200 1500 Wat.
11 103988 OWNER’S MANUAL RESET 240 VOLTS RESET RESET RESET RESET TEST 120 VOLTS RESET RESET ENM 00000005 HOURS 1/10 120 ONLY 120 240V OPERA TION GENERAL INFORMATION This generator is not large enough to power your entire home. Do not connect generator to any existing electrical circuits.
12 103988 POR T ABLE GASOLINE GENERA TORS R Choke Lever (Open Position) Figure 21 - Choke Lever Opened (Model MGH7000C Shown) HONDA OFF ON ST ART ENGINE SW CIRCUIT BREAKER ON/push OFF Figure 19 - Engi.
13 103988 OWNER’S MANUAL OPERA TION Continued HIGH ALTITUDE OPERATION This generator will not perform well at high altitudes without proper adjustment. See engine owner’s manual for details. ADDING ELECTRICAL LOADS IMPORTANT: Do not overload generator.
14 103988 POR T ABLE GASOLINE GENERA TORS R TROUBLESHOOTING Note: See engine owner’s manual for en- gine troubleshooting. WARNING: Only a qualified electrical service person should service and repair generator. Use only factory approved replacement parts.
15 103988 OWNER’S MANUAL WIRING DIAGRAMS Figure 24 - Wiring Diagram, Models HWI3000 and MGH3000 Circuit Breaker 25A 120/240V 20A Receptacle T4 120V, 15A Receptacle 120V, 30A Receptacle White White G.
16 103988 POR T ABLE GASOLINE GENERA TORS R 120/240V 30A Receptacle T4 120V, 15A Receptacle Circuit Breaker 20A Green Black Black Black Red Black T3 White Green Red T1 T2 White White Circuit Breaker 3.
17 103988 OWNER’S MANUAL TECHNICAL SER VICE You may have further questions about in- stallation, operation, or troubleshooting. If so, contact DESA International’s Techni- cal Service Department at 1-800-323-5190. SER VICING THE ENGINE Honda parts and services should be handled by your nearest authorized engine service firm.
18 103988 POR T ABLE GASOLINE GENERA TORS R This list contains replaceable parts used in your generator. When ordering parts, fol- low the instructions listed under Replace- ment Parts on page 17 of this manual. ILLUSTRA TED P AR TS LIST For Models HWI3000 and MGH3000 Alternator Assembly † Includes fastening hardware.
19 103988 OWNER’S MANUAL PART NUMBER FOR MODEL MGH5000C KEY MGH4000C MGH5000CI MGH6000C MGH7000C NO. MGH4000CI MGH5000CIE MGH6000CI MGH7000CI DESCRIPTION QTY.
20 103988 POR T ABLE GASOLINE GENERA TORS R 1 5 16 14 24 10 26 18 19 6 2 11 12 9 3 7 4 22 23 25 17 21 8 20 15 13 ILLUSTRA TED P AR TS LIST For Model MGH10000 Alternator Assembly This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 17 of this manual.
21 103988 OWNER’S MANUAL ILLUSTRA TED P AR TS LIST For Models HWI3000 and MGH3000 Roll Cage This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 17 of this manual.
22 103988 POR T ABLE GASOLINE GENERA TORS R 9 10 11 12 13 11 16 13 13 17 17 18 11 11 11 16 11 16 21 20 19 14 23 14 23 23 16 16 16 16 10 11 16 11 16 22 FUEL F 1 3 2 4 24 7 8 6 6 27 7 25 15 5 26 ILLUSTR.
23 103988 OWNER’S MANUAL KEY PART NO. NUMBER DESCRIPTION QTY. 1 25954000 Gas Cap/Fuel Gage 1 2 099832-01 Gas Tank (with 90 ° fitting) 1 3 25978000 Breather Assembly 1 4 M51043-01 Screw, 1/4-20 x 1&.
24 103988 POR T ABLE GASOLINE GENERA TORS R 9 10 12 15 33 11 17 13 24 24 18 11 24 5 11 20 11 19 16 14 23 36 35 34 21 25 24 13 27 22 FUEL F 1 3 2 4 26 6 37 7 11 32 25 24 34 11 25 24 8 29 30 31 28 24 11.
25 103988 OWNER’S MANUAL 1 Gas Cap/Fuel Gage 25954000 1 2 Gas T ank (with 90 ° fitting) 099832-01 1 3 Breather Assembly 25978000 1 4 1/4-20 x 1" Screw M51043-01 1 5 1/2-20 x 1" Bolt 26030.
26 103988 POR T ABLE GASOLINE GENERA TORS R PART NUMBER FOR MODEL MGH5000C KEY MGH4000C MGH5000CI MGH6000C MGH7000C NO. MGH4000CI MGH5000CIE MGH6000CI MGH7000CI DESCRIPTION QTY.
27 103988 OWNER’S MANUAL 1 Control Panel 103182-01 1 2 20 Amp Circuit Breaker 22616009 2 3 120V , 30A T wist-Lock Receptacle 099833-01 1 4 #8-18 x 1/2" Sems Screw 100410-01 16 5 U-Nut 22261000 .
KEEP THIS WARRANTY W ARRANTY INFORMA TION TWO-YEAR LIMITED WARRANTY GASOLINE PORTABLE GENERATORS DESA International warrants each alternator, generator, or electric product of its manufacture, to be f.
An important point after buying a device Master Lock HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000C, MGH7000CI, MGH10000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Master Lock HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000C, MGH7000CI, MGH10000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Master Lock HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000C, MGH7000CI, MGH10000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Master Lock HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000C, MGH7000CI, MGH10000 you will learn all the available features of the product, as well as information on its operation. The information that you get Master Lock HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000C, MGH7000CI, MGH10000 will certainly help you make a decision on the purchase.
If you already are a holder of Master Lock HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000C, MGH7000CI, MGH10000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Master Lock HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000C, MGH7000CI, MGH10000.
However, one of the most important roles played by the user manual is to help in solving problems with Master Lock HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000C, MGH7000CI, MGH10000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Master Lock HWI3000, MGH3000, MGH4000C, MGH4000CI, MGH5000C, MGH5000CI, MGH5000CIE, MGH6000C, MGH6000CI, MGH7000C, MGH7000CI, MGH10000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center