Instruction/ maintenance manual of the product S1000M Manitowoc Ice
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Thank you for selecting a Mani towoc Ice Machine, the dependa bility leader in ice making equipment and rela ted products. With proper in stallation, care and maintenance, your new Man itowoc Ice Machine will provide you with many years of reliable and economical pe rformance.
Safety Notices As you work on an S Model Ser ies Ice Machine, be sure to pay close attention to t he safety notic es in this manual. Disregarding the notice s may lead to serious injury and/or damage to the ice mach ine.
Table of Contents (continue d) Part No. 80-1561-3 1 Section 1 General Information Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 How to Read a Model Number . . . . . . . . . . . . . .
Table of Contents (continued) 2 Part No. 80-1561-3 Section 3 Ice Machine Operation Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Sequence Of Operation . . . . . . . . . . . . . . . . . .
Section 1 General Information Part Number 80-1561-3 1-1 Section 1 General Information Model Numbers This manual co vers the following models: NOTE: Model numbers ending in 3 indicate a 3-phase unit.
General Information Section 1 1-2 Part Number 80-1561-3 Accessories Contact your Manito woc distribut or for these optional accessories: BIN CASTER Replaces sta ndard legs. ICE BAGGER Maximize profits fro m bagged ice sales with this convenient accessory .
Section 1 General Information Part Number 80-1561-3 1-3 Model/Serial Number Location These numbers are requir ed when requesting information from your local Manitowoc distributor , or Manitowoc Ice, Inc. The model and seria l number are listed on the MODEL/ SERIAL NUMBER DEC AL affixed to the ice machine, remote cond enser and stor age bin.
General Information Section 1 1-4 Part Number 80-1561-3 Owner W arranty Registration Card GENERAL The packet cont aining this manual also includes warranty information.
Section 2 Installation Instructions Part Number 80-1561-3 2-1 Section 2 Inst allation Instructions General These instructions are provided to assist the qu alified installer . Chec k your local Y ellow Pages for the name of the nearest Manitowoc distributor , or call Manitowoc Ice, Inc.
Installation Instru ctions Section 2 2-2 Part Number 80-1561-3 Location of Ice Machine The location selected for the ice machine must m eet the following criteria. If any of these criteria ar e not met, select another location. • The location must be free of airborn e and other contamin ants.
Section 2 Installation Instructions Part Number 80-1561-3 2-3 Electrical Service GENERAL VO L T A G E The maximum allowable voltage variation is ±10% of the rated volt age at ice machine start-up (when the ele ctrical load is highest). FUSE/CIRCUIT BREAKER A separa te fuse/circuit br eaker must be provided for each ice machine.
Installation Instru ctions Section 2 2-4 Part Number 80-1561-3 Self-Cont ained Electri cal Wiring Connections SELF CONT AINED ICE MACHINE 1 15/1/60 OR 208-230/1/6 0 SELF CONT A INED ICE MACHINE 208-230/3/60 SELF CONT A INED ICE MACHINE 230/1/50 ! Warning These diagrams are not in tended to show prope r wire routing, wire sizin g, disconnects, etc.
Section 2 Installation Instructions Part Number 80-1561-3 2-5 W ater Supply and Drain Requirement s W ATER SUPPLY Local water conditions may require tr eatment of th e water to inh ibit scale for mation, filter se diment, an d remove chlor ine odor and taste.
Installation Instru ctions Section 2 2-6 Part Number 80-1561-3 W ATER SUPPLY A ND DRAIN LINE SIZING/CONNECTIONS T ypical Wat er Supply Drain Inst allation ! Caution Plumbing must conform to state and local codes.
Section 2 Installation Instructions Part Number 80-1561-3 2-7 Inst allation Check List Is the Ice Machine level? Has all of th e internal packing been remo ved? Have all of the electrical and water co.
Installation Instru ctions Section 2 2-8 Part Number 80-1561-3 Before St arting the Ice Machine All Manitowoc ice machines are factory-operated an d adjusted before shipmen t. No rmally , new installations do not require any adjustment. T o ensure proper op eration, follow t he Operat ional Checks in Section 3 of this manual.
Section 3 Ice Machine Operation Part Number 80-1561-3 3-1 Section 3 Ice Machine Operation Component Identification sv3150 sv3149 Check V alve Ice Thickness Probe Dump V alve T oggle Switch W ater Curt.
Ice Machine Operation Section 3 3-2 Part Number 80-1561-3 Sequence Of Operation NOTE: The toggle switch must be in the ice position and the water curta in must be in place on the evaporator before the ice machine will start. INITIAL ST ART-UP OR START-UP AF TER AUTOMATIC SHUT-OFF 1.
Section 3 Ice Machine Operation Part Number 80-1561-3 3-3 HARVEST SEQUENCE 5. W a ter Purge The harvest valve(s) op ens at the beginning of the water purge to divert hot refrigerant gas into the evaporator . The water pump co ntinues to run, and th e water dump valve energizes for 45 seconds to pur ge the water in the sump trough.
Ice Machine Operation Section 3 3-4 Part Number 80-1561-3 Operational Checks GENERAL Manitowoc ice machines are factory-operated and adjusted before shipmen t.
Section 3 Ice Machine Operation Part Number 80-1561-3 3-5 HARVEST SEQUENCE W ATER PURGE The harvest sequence water purge ad justment may be used when the ice mach ine is hooked up to special water systems, such as a de-ionized water treatment system. • The harve st sequence w ate r purge is factory set for 45 seconds.
Ice Machine Operation Section 3 3-6 Part Number 80-1561-3 THIS P AGE INTENTIONALL Y LEFT BLANK.
Section 4 Maintenance Part Number 80-1561-3 4-1 Section 4 Maintenance General Y ou are responsible for main t aining the ic e mach ine in accordance with the instru ctions in this manual.
Maintenance Section 4 4-2 Part Number 80-1561-3 Guardian ™ Slime is a lead ing cause of ice machine breakdowns and biological growth is a health concer n. The Guardian ™ system releases chlorine dioxide on a controlled basis to inhibit the growth of bacteria and fungi that form slime and cause malodors in the food z one of ice ma chines.
Section 4 Maintenance Part Number 80-1561-3 4-3 Interior Cleani ng and Sanitizing GENERAL Clean and san itize the ice machine every six month s for efficient oper ation. If the ice machine requires more frequent cleaning and saniti zing, consu lt a qualified service company to test the water quality and recommend appropria te water treatment.
Maintenance Section 4 4-4 Part Number 80-1561-3 SANITIZING PROCEDURE Use sanitizer to remove algae or slime. Do not use it to remove lime scale or other mineral de posits. Ste p 1 Set the toggle sw itch to the OFF position af ter ice falls from the evaporator at the end of a Harvest cycle.
Section 4 Maintenance Part Number 80-1561-3 4-5 REMOVAL OF PARTS FOR CLEANING/SANITIZING 1. Turn of f the electrical and water supp ly to the ice machine (and disp ense r when applicable). 2. Remove all ice from the bin. 3. Remove the water curtain and the component s you want to clean or sanitize.
Maintenance Section 4 4-6 Part Number 80-1561-3 1. Water Curt a in A. Gently flex the curt ain in the center a nd remove it from the right side. B. Slide the left pin ou t. W ater Curtain Removal 2. Ice Thickness Probe A. Compress the hinge pi n on the top of the ice thickness probe.
Section 4 Maintenance Part Number 80-1561-3 4-7 3. Water Distribution T ube NOTE: Distribution tube thumbscrews are retained by o- rings to prevent loss. Loosen thumbscre ws but do not pull thumbscre ws out of distributio n tube. W ater Distribution T ube Removal A.
Maintenance Section 4 4-8 Part Number 80-1561-3 W ater Level Probe 1. Remove t he water tr ough. 2. T he water level prob e normally does not re quire removal for cleaning. Th e probe ca n be wiped an d cleaned in place or proceed to step 3. 3. Pull the water level pr obe straight down to disengage .
Section 4 Maintenance Part Number 80-1561-3 4-9 W ater Dump V alve The water dump va lve normally does not re quire removal for cleaning. T o determin e if removal is necessary: 1.
Maintenance Section 4 4-10 Part Number 80-1561-3 Evaporator T ray Removal 1. Remove t he water tr ough. 2. Remove thumbscrew on left side of tray . 3. Allow left side of tray to drop as you pull the tray to the left side. Continue un til the outlet tube disengages fro m the right side.
Section 4 Maintenance Part Number 80-1561-3 4-11 W ater Inlet V alve The water inlet valve norma lly does not require removal for cleaning. Refer to Sectio n 5 for a list of causes for “No W ater Entering W ater T rough” or “W ater Overflows W ater Tr ough.
Maintenance Section 4 4-12 Part Number 80-1561-3 Removal from Service/Winterization GENERAL S pecial precautions must be ta ken if the ice machine is to be removed from service for an extended period of time or exp osed to am bient temp eratures of 32°F (0°C ) or below .
Section 5 Before Calling For Service Part Number 80-1561-3 5-1 Section 5 Before Calling For Service Checklist If a problem arises during operation of your ice machine, follow the checklis t below before calling service. Routine adjustment s and maintenance proced ures are not co vered by the warranty .
Before Calling For Service Section 5 5-2 Part Number 80-1561-3 Safety Limit Feature In addition to the standard sa fety controls, such as the high pressure cutout, your Manitowoc ice machine features built-in safety lim its which will stop the ice machine if conditions arise which could cause a ma jor component failure.
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MANITOWOC ICE, INC. 21 1 0 South 26th S treet P .O. Box 1720 Manitowoc, WI 54221-1720 Phone: (920) 682-0161 Service Fax: (920) 683-7585 Web Site - www .
An important point after buying a device Manitowoc Ice S1000M (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Manitowoc Ice S1000M yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Manitowoc Ice S1000M - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Manitowoc Ice S1000M you will learn all the available features of the product, as well as information on its operation. The information that you get Manitowoc Ice S1000M will certainly help you make a decision on the purchase.
If you already are a holder of Manitowoc Ice S1000M, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Manitowoc Ice S1000M.
However, one of the most important roles played by the user manual is to help in solving problems with Manitowoc Ice S1000M. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Manitowoc Ice S1000M along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
