Instruction/ maintenance manual of the product Q Manitowoc Ice
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Thank you for selecting a Manito woc Ice Machine, the de pendability leader in ice making equipment and re lated products. With proper inst alla tion, care and maintenance, your new Mani towoc Ice Machine will provide you with many years o f reliable and economical perfor mance.
We reserve the right to make prod u ct imp ro ve m en ts at any time. S pecifications and des ign are subject to change without notice. Safety Notices As you work on a Q Series Ic e Machine, be sure to pay close attention to the safe ty no tices in this manual.
Part Number 000001114 1 T able of Content s Section 1 General Information Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 How to Read a Model Number . . . . . . . . . . . . . . . . .
Table of Contents (continued) 2 Part Number 000 001114 Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Number 000001114 3 T able of Content s Section 3 Ice Machine Operation Component Id en t ifi ca ti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Self-Contained Air- and Water-Cooled Q200/Q280/Q320/Q370/Q4 20/Q450/Q60 0/Q800/Q1 000/Q130 0/Q1600/Q1 800 .
Table of Contents (continued) 4 Part Number 000 001114.
Part Number 000001114 1-1 Section 1 General Information Model Numbers This manual co vers the following models: NOTE: Model numbers ending in 3 indicate a 3-phase unit.
General Information Section 1 1-2 Part Number 000 001114 Accessories Contact your Manito woc distribut or for these optional access ories: BIN CASTER Replaces sta ndard legs. ST AC KING KIT As your business grows and your ice needs increase, Manitowoc stack-on capa bility can double your daily ice production without using additional floor sp ace.
Section 1 General Information Part Number 000001114 1-3 Model/Serial Number Location Record the model and se rial number of your ice ma chine and bin or dispen ser in the space provided be low . These numbers are required when requ estin g infor mation fr om your local Manitowoc distributor , or Manitowoc Ice, Inc.
General Information Section 1 1-4 Part Number 000 001114 W arranty GENERAL The packet cont aining this manual also includes warranty information. W arranty coverage begins the day your new ice machine is inst alled.
Part Number 000001114 2-1 Section 2 Inst allation Instructions General Refer to Installation Ma nual for complete installation guidelines. Ice Machine Dimensions Q320/Q370/Q420 ICE MACHINES Important Failure to follow these installation guidelines may affect warra n ty coverage.
Installation Instru ctions Section 2 2-2 Part Number 000 001114 Q280 – Q1000 ICE MACHINES Q1300/Q1600/Q1800 ICE MACHINES SV1612 SV1628 W A TER-COOLED SELF CONT AINED AIR-COOLED Ice Machine Dimension H Q200 – Q280 16.5 in (41.9 cm) Q450 21.5 in (54.
Section 2 Installation Instructions Part Number 000001114 2-3 Q1300/Q1600/Q1800 ICE MACHINES (CONT.) Ice Storage Bin Dimensions S170/S400/S570 ICE S TORAGE BINS S320/S420 ICE STORAGE BINS S970 ICE STORAGE BINS Bin Model Dimension A Dimension B S170 29.
Installation Instru ctions Section 2 2-4 Part Number 000 001114 Large Cap acity Ice Storage Bin Dimensions 30 INCH (76 CM) 48 INCH (122 CM) & 60 INCH (152 C M) 34” (86.4 cm) 25.25” (64.1 cm) 6” (15.2 cm) A B 43.6” (1 10.81 cm) ! Warning All Manitowoc ice machines require the ice storage system (bin, dispenser , etc.
Section 2 Installation Instructions Part Number 000001114 2-5 Remote Condenser Dimensions JC0495/JC0895/JC1095/J C1395 JC1895 SV1297 SV1301.
Installation Instru ctions Section 2 2-6 Part Number 000 001114 Location of Ice Machine The location selected for the ice m achine must m eet the following criteria. If any of these criteria ar e not met, select another location. • The location must be free of airborne an d other contamin ants.
Section 2 Installation Instructions Part Number 000001114 2-7 Leveling the Ice Storage Bin 1. Screw the lev eling leg s on to the bott om of th e bin . 2. Screw the foot of each leg in as far as possible . 3. Move the bin into it s final position. 4. Level the bin to assure that the bin door clo ses and seals properly .
Installation Instru ctions Section 2 2-8 Part Number 000 001114 Electrical Service GENERAL VO L T A G E The maximum allowable voltage var iation is ±10% of the rated volt age at ice machine star t-up (when the electrical load is highest). FUSE/CIRCUIT BREAKER A separa te fuse/circuit brea ker must be provided for each ice machine.
Section 2 Installation Instructions Part Number 000001114 2-9 Q320/370/420 Ice Machines Q280 - Q1000 Ice Machines Ice Machine Vo l t a g e Phase Cycle Air-Cooled Wa t e r C o o l ed Maximum Fuse/ Circuit Breaker Minimum Circuit Amps Maximum Fuse/ Circuit Breaker Minimum Circuit Am p s Q320 1 15/1/ 60 15 11 .
Installation Instru ctions Section 2 2-10 Part Number 000 001114 Self-Cont ained Electri cal W iring Connections SELF CONT AINED ICE MACHINE 1 15/1/60 OR 208-230/1/60 SELF CONT AINED ICE MACHINE 208-230/3/60 SELF CONT AINED ICE MACHINE 230/1/50 ! Warning These diagrams are not in tended to show prope r wire routing, wire sizin g, disconnects, etc.
Section 2 Installation Instructions Part Number 000001114 2-11 Remote Electrical Wiring Connections REMOTE ICE MACHINE WITH SINGLE CIRCUIT MODEL CONDENSER 1 15/1/60 OR 208-230/1/60 REMOTE ICE MACHINE .
Installation Instru ctions Section 2 2-12 Part Number 000 001114 W ater Supply and Drain Requirements W ATER SUPPLY Local water co nditions may require trea tment of the water to inh ibit scale for mation, filter se diment, and remove chlor ine odor and t aste.
Section 2 Installation Instructions Part Number 000001114 2-13 W ATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS T ypical W ater Supply Drain Installation ! Caution Plumbing must conform to state and local codes.
Installation Instru ctions Section 2 2-14 Part Number 000 001114 Remote Condenser/Line Set Inst allation REMOTE ICE MACHINES REFRIGERANT CHARGE Each remote ice mach in e sh ips from the factory with a refrigerant charge approp riate for installation with line sets of up to 50' (15.
Section 2 Installation Instructions Part Number 000001114 2-15 GENERAL Condensers must be mounted horizont ally with the fan motor on top. Remote condenser inst allations consist of vertical and horizont al line set s between the ice machine and the condenser .
Installation Instru ctions Section 2 2-16 Part Number 000 001114 CALCULATING REMO TE CONDENSER INSTALLATION DIST ANCES Line Set Length The maximum length is 100' ( 30.
Section 2 Installation Instructions Part Number 000001114 2-17 LENGTHENING OR REDUCING LIN E SET LENGTHS In most cases, by routing the line set properly , shortening will not be necessar y . When shortening or lengthening is require d, do so before connecting th e line set to the ice machine or the remote condenser .
Installation Instru ctions Section 2 2-18 Part Number 000 001114 Remote Ice Machine Usage with Non- Manitowoc Multi-Circuit Condensers W ARRANTY The sixty (6 0) month com pressor wa rranty , including thirty six (36) month labor re placement warranty , shall not apply when the remote ice ma chine is not inst alled within the remote specifications.
Section 2 Installation Instructions Part Number 000001114 2-19 NON-MANITOWOC MULTI-CIRCUIT CONDE NSER SIZING CHART T y pical Single Circuit Remote Condenser Inst allation Ice Machine Model Refrigerant.
Installation Instru ctions Section 2 2-20 Part Number 000 001114 Inst allation Check List Is the Ice Machine lev el? Has all of the internal p acking been removed ? Have all of the e lectrical and wat.
Section 2 Installation Instructions Part Number 000001114 2-21 Before St arting the Ice Machine All Manitowoc ice machines are factory-operate d and adjusted before ship ment. No rmally , new ins tallations do not require any adjustment. T o ensure proper operation, fo llow the Operational Checks in Section 3 of this manual.
Installation Instru ctions Section 2 2-22 Part Number 000 001114 THIS P A GE INTENTIO NALL Y LEFT BLANK.
Part Number 0000 01114 3-1 Section 3 Ice Machine Operation Component Id entification Figure 3-1. Component Ident ification (T ypical Q450 Shown) WATER COOLED MODEL CONDENSER WAT ER REGULATING VALVE WA.
Ice Machine Operation Section 3 3-2 Part Number 0000 01114 Self-Cont ained Air- and W ater-Cooled Q200/Q280/Q320/Q370/Q4 20/Q450/Q600/Q800/Q1000/Q1300/Q1600/Q1800 INITIAL ST ART-UP OR ST ART-U P AF TER AUTOMATIC SHUT-OFF 1.
Section 3 Ice Machine Operation Part Number 0000 01114 3-3 HARVEST SEQUENCE 5. W ater Purg e The water pump co ntin u es to run , an d th e wat er dump valve energizes for 45 seconds to pur ge the water in th e sump trough. The water fi ll valve energizes (turns on) and de-energizes (turns of f) st rictly by time.
Ice Machine Operation Section 3 3-4 Part Number 0000 01114 Remote Q450/Q600/Q800/Q1000/Q1300/Q1600/Q1800 INITIAL ST ART-UP OR ST ART-U P AF TER AUTOMATIC SHUT-OFF 1. W ater Purg e Before the compresso r start s, the water pump and water dump solenoid are energ ized for 45 seconds, to completely purge the ice ma chine of old water .
Section 3 Ice Machine Operation Part Number 0000 01114 3-5 HARVEST SEQUENCE 5. W ater Purg e The water pump co ntin u es to run , an d th e wat er dump valve energizes for 45 seconds to pur ge the water in th e sump trough. The water fi ll valve energizes (turns on) and de-energizes (turns of f) st rictly by time.
Ice Machine Operation Section 3 3-6 Part Number 0000 01114 Operational Checks GENERAL Manitowoc ice machines are factory-operated and adjusted before shipmen t.
Section 3 Ice Machine Operation Part Number 0000 01114 3-7 HARVEST SEQUENCE W ATER PURGE The harvest sequence water purge ad justment may be used when the ice mach in e is hoo ke d up to sp ecia l water systems, such as a de-ionized water treatment system.
Ice Machine Operation Section 3 3-8 Part Number 0000 01114 THIS P A GE INTENTIO NALL Y LEFT BLANK.
Section 4 Maintenance Part Number 000001114 4-1 Section 4 Maintenance Interior Cleani ng and Sanitizing GENERAL Clean and san itize the ice machine every six month s for efficient oper ation.
Maintenance Section 4 4-2 Part Number 000001114 B. Remove the ice thickne ss probe • Compress the hing e pin on th e to p of th e ice thickness probe. Ice Thickness Probe Re moval • Pivot the ice thickne s s probe to disengage one pin then the other .
Section 4 Maintenance Part Number 000001114 4-3 D. Remove the white vinyl water distribut ion tubing • Disconnect the hose from the water pum p outlet. • Disconnect the hose from the dump valve (the tubing pressure fits - pull tubing into evapor ator compartment).
Maintenance Section 4 4-4 Part Number 000001114 Ste p 9 While component s are soaking, use 1/2 of the cleaner/water solution to cle an all foodzone surfaces of the ice machine and bin (o r dispe nser).
Section 4 Maintenance Part Number 000001114 4-5 Ste p 16 The ice machine will stop after the sanitize cycle (approximately 30 minutes). Place the toggle switch in the OFF position and disconnect po wer to the ice machine. Ste p 17 Repeat step 6 for hand sanitizing.
Maintenance Section 4 4-6 Part Number 000001114 ADDITIONAL COMPONENT REMOVAL The following component s may be removed for easier access in some installations or they may need to be removed and clean ed to correct an operational problem. W ater Inlet V alve The water inlet valve norma lly does not require removal for cleaning.
Section 4 Maintenance Part Number 000001114 4-7 Dump V alve Disassembly SPRING PLUNGER DIAPHRAM V AL VE BODY COIL MOUNTING BRACKET NYLON GASKET.
Maintenance Section 4 4-8 Part Number 000001114 Ice Machine Inspection Check all water fittings and lines f or leaks. Also, make sure the refrigeration tubi ng is not rub bing or vibrating against other tubing, pa nels, etc. Do not put anything (boxes, etc.
Section 4 Maintenance Part Number 000001114 4-9 4. S traighten any bent condenser fins with a fin comb. Straight en Bent Condenser Fins 5. Carefully wipe of f the fa n blades and motor with a soft cloth . Do not bend the fan blades. If the fan blades are exce ssively dirty , wash wit h warm, soapy water and rinse thoroughly .
Maintenance Section 4 4-10 Part Number 000001114 Removal from Service/Winterization GENERAL S pecial precautions must be taken if the ice machine is to be removed from service for an exte nded period of time or exp osed to am bient temp eratures of 32°F (0°C ) or below .
Part Number 000001114 5-1 Section 5 Before Calling for Service Checklist If a problem arises during operation of your ice machine, follow the checklis t below before calling service. Routine adjustment s and maintenance procedur es are not cove red by the warran ty .
Before Calling for Service Section 5 5-2 Part Number 000 001114 Safety Limit Feature In addition to the standard sa fety controls, such as the high pressure cutout, your Manitowoc ice machine features built-in safety lim its which will stop the ice machine if conditions arise which could cause a ma jor component failure.
Section 5 Before Calling for Service Part Number 000001114 5-3 THIS P A GE INTENTIO NALL Y LEFT BLANK.
Before Calling for Service Section 5 5-4 Part Number 000 001114 THIS P A GE INTENTIO NALL Y LEFT BLANK.
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MANITOWOC ICE, INC. Web Site - www .manitowocice.com © 2006 Manitowoc Ice, Inc. Manitowoc Foodservice International S.A.S. 18 Chemin de Charbonnières F-69132 Ecully Cedex Téléphone : +33 (0)4 72 18 22 50 Fax : +33 (0)4 72 18 22 60 Site Web – www .
An important point after buying a device Manitowoc Ice Q (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Manitowoc Ice Q yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Manitowoc Ice Q - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Manitowoc Ice Q you will learn all the available features of the product, as well as information on its operation. The information that you get Manitowoc Ice Q will certainly help you make a decision on the purchase.
If you already are a holder of Manitowoc Ice Q, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Manitowoc Ice Q.
However, one of the most important roles played by the user manual is to help in solving problems with Manitowoc Ice Q. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Manitowoc Ice Q along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
