Instruction/ maintenance manual of the product LS1016 Makita
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PR ODUCT P 1/ 37 Models No. Description C ONCEPT AND MAIN APPLICA TIONS S pecif ication LS1016, LS1016L Slide Compound Miter Saw 255mm (10") *1 / 260mm (10-1/4") [*1 255mm (1") for Nort.
P 2/ 37 S pecif ication (cont.) Cutting capacities [Height x Width in mm (")] with 255mm (10") saw blade North America Miter angle Bev el angle 0 degree 45 degrees left 71 x 305 (2-13/16 x 1.
P 3/ 37 R epair CA UTION: Unplug the tool and remov e the saw blade from the machine f or safety befor e repair/ maintenance in accordance with the instruction manual! [1] NECESSAR Y REP AIRING TOOLS [2] LUBRICA TIONS Code No. Description Use for 1R028 Bearing setting pipe 20-12.
[2] LUBRICA TIONS (cont.) Fig. 2 Item No. Apply Makita grease SG.No.00 to the following portions designated with the black triangle to protect parts and product from unusual abrasion.
P 5/ 37 R epair Fig. 5 Fig. 6 Its teeth portion for smooth engaging with Spur gear 34 210 228 Miter lock plate Turn base Rib which is on the opposite side of Turn base 207 Rack block Slide plate Surface on which 207 Turn base moves 242 Base Hole for pivoting of Turn base Surface where Cam portion of Grip 50 contacts.
[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section DISASSEMBLING Remov e Strain reliefs from Arm complete and Blade case by unscrewing 4x12 T apping screw (2pcs.). Link plate complete Remov e Link plate as illustrated below . Blade case Fig. 8 Fig.
[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section (cont.) DISASSEMBLING Fig. 10 Correct Wr ong Fig. 11 Fig. 12 Slee ve 6 2. Holding Blade case by hand, lift up it slowly until notch A aligns with Stopper pin. And then, push Knob 20. 1. Remov e M5x18 Hex socket head bolt and Sleev e 6.
[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section (cont.) DISASSEMBLING ASSEMBLING 4x18 T apping scre w 1. Remov e Carbon brushes from Motor housing. Lead cov er holder Blade case (3) Motor section can be disassembled from Blade case as illustrated in Figs.
[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section (cont.) ASSEMBLING (2) Assemble Rod 16 which functions as an axis for Blade case in the order of Figs. 16 17 and 18 . Fig. 16 Fig. 17 Fig. 18 Slee ve 17 Insert Sleev e 17 into T orsion spring 35.
[3] DISASSEMBL Y/ASSEMBL Y [3]-1. Blade case, Motor section (cont.) ASSEMBLING DISASSEMBLING Fig. 19 Fig. 20 Fig. 21 Handle Pressing Handle to ward the rib of Blade case, assemble it to Motor housing by tightening with 4x18 T apping scre ws.
P 1 1/ 37 R epair [3] DISASSEMBL Y/ASSEMBL Y [3]-2. Gear section (Spiral bev el gear 32, Helical gear 14, Helical gear 27, Helical gear 28) (cont.) DISASSEMBLING Fig. 22 Fig. 23 Fig. 24 (4) Spiral bev el gear 32 and Helical gear 14 can be disassembled as illustrated in Figs.
[3] DISASSEMBL Y/ASSEMBL Y [3]-2. Gear section (Spiral bev el gear 32, Helical gear 14, Helical gear 27, Helical gear 28) (cont.) DISASSEMBLING ASSEMBLING (6) Helical gear 28 and Spindle can be disassembled as illustrated in Figs. 25 . (1) Assemble Helical gear 28 section to Bearing box as illustrated in Fig.
[3] DISASSEMBL Y/ASSEMBL Y [3]-2. Gear section (Spiral bev el gear 32, Helical gear 14, Helical gear 27, Helical gear 28) (cont.) ASSEMBLING Fig. 28 Fig. 29 (3) Assemble Helical gear 14 to Bearing box as illustrated in Fig. 28 . (4) After mounting Grease holder, set Spiral be vel gear 32 to the shaft of Helical gear 14 as illustrated in Fig.
[3] DISASSEMBL Y/ASSEMBL Y [3]-2. Gear section (Spiral bev el gear 32, Helical gear 14, Helical gear 27, Helical gear 28) ASSEMBLING Fig. 30 Fig. 31 (5) Secure Spiral be vel gear 32 with Retaining ring S-12 as illustrated in Fig. 30 . Inserting Rubber washer 12 between Flat washers 12, mount these washers to the shaft of Helical gear 14.
[3] DISASSEMBL Y/ASSEMBL Y [3]-3. Safety lock mechanism ASSEMBLING Fig. 32 T orsion spring 8 rib of Blade case rod 8 Rod 8 Rod holder Blade case Stop ring E-6 (1) Assemble Safety lock mechanism as illustrated in Fig. 32 . (2) Adjust the position of Lock lever as illustrated in Fig .
[3] DISASSEMBL Y/ASSEMBL Y [3]-4. Safety cover A ASSEMBLING Fig. 35 (1) Assemble Safety cover A section as illustrated in Fig. 34 . And then mount the Safety cover A section to Safety cover B as illustrated in Fig. 35 . (2) Mount the Safety cov er section to Blade case complete as illustrated in Fig.
[3] DISASSEMBL Y/ASSEMBL Y [3]-5. T ur n Base, Base DISASSEMBLING ASSEMBLING Fig. 38 (1) Remov e the parts from T urn base and Base as illustrated in Fig. 37 . (2) Removing M8x45 He x bolt, separate T urn base section from Base as illustrated in Fig. 38 .
[3] DISASSEMBL Y/ASSEMBL Y [3]-6. Positi ve lock mechanism of T ur n base DISASSEMBLING ASSEMBLING Fig. 43 (1) Remov e Stop ring E-7. ( Fig. 40 ) Grip 50, Compression spring 11, Flat washer 10 and Cam can be remov ed. (2) Remov e M6x14 H.S.Binding head screw then remov e Miter lock plate in the direction designated with black arro w .
[3] DISASSEMBL Y/ASSEMBL Y [3]-6. Positi ve lock mechanism of T ur n base (cont.) [3]-7. Assembling of Square r od complete [3]-8. Stopper pin ASSEMBLING DISASSEMBLING ASSEMBLING Note : Assemble Grip 50 to Miter lock plate as illustrated in Fig. 46 so that the notch of Cam portion faces the upper side.
[3] DISASSEMBL Y/ASSEMBL Y [3]-9. Front arm section DISASSEMBLING ASSEMBLING DISASSEMBLING Refer to Fig. 49 . 1) Loosen M6x8 Hex. socket set scre w (2pcs.
[3] DISASSEMBL Y/ASSEMBL Y [3]-10. Arm complete, Arm holder (cont.) DISASSEMBLING ASSEMBLING 7) Remov e CT 4x16 T apping scre w . Arm holder cover and Position plate can be remov ed. ( Fig. 55 ) 8) Pull out Center shaft while pushing Leaf spring as illustrated in Fig.
[3] DISASSEMBL Y/ASSEMBL Y [3]-12. Laser Mechanism (f or LS1016L only) DISASSEMBLING Note : Makita-operated or authorized repair shops do maintenance of Laser mechanism. 1) As shown in Fig. 13 , remo ve 4x18 T apping scre w and Lead cov er holder . Then disconnect Connectors of Laser circuit from that of Po wer supply cord, and remove Lead co ver .
[3] DISASSEMBL Y/ASSEMBL Y [3]-12. Laser Mechanism (f or LS1016L only: cont.) [4] ADJUSTMENT [4]-1. Lower -slide lock mechanism [4]-2. Lower fence and Upper fence ASSEMBLING T ake the disassembling step in re verse.
[4] ADJUSTMENT [4]-3. Guide fence 1) Pretighten M8x25 Hex socket head bolt (with flat w asher and spring washer) at the threaded hole designated with gray arro w . The round shape around the thread hole is smaller than the others (designated with black arro w) for M8x25 Hex socket head bolts.
[4] ADJUSTMENT [4]-5. Laser (f or LS1016L only) 1) Remov e M10x20 Hex flange head bolt, Outer flange, Inner flange and Blade. Then separate Safety co ver section from Blade case complete. ( Fig. 78 ) 2) Remov e Protector . ( Fig. 79 ) 3) Place Flat washer 16 on Spindle ( Fig.
P 26/ 37 R epair [4] ADJUSTMENT [4]-5. Laser (f or LS1016L only: Cont.) Note : 1) In the process 10) and 11), backlash of M4x6 Hex sock et set screw A or B may be happened. Therefore, turn each M4x6 Hex socket set scre w clockwise carefully to pre vent backlash.
C ircuit diagram Field (viewed from Armature gear side) Circuit plate Laser circuit T rans- former Laser switch unit Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade cas.
C ircuit diagram Field (viewed from Armature gear side) Circuit plate Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade case Handle cover and Handle section Main switch C.
Laser circuit C ircuit diagram P 29/ 37 Field Circuit plate T rans- former Laser switch unit Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade case Handle cover and Handl.
Laser circuit C ircuit diagram Field (viewed from Armature gear side) Circuit plate T rans- former Laser switch unit Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade cas.
Laser circuit C ircuit diagram Field (viewed from Armature gear side) Circuit plate T rans- former Laser switch unit Power supply circuit Laser section exclusi vely for LS1016L Motor housing Blade cas.
W iring around Case of LS1016L Case Case Connector for connecting to that of Laser switch unit Inside of Case Outside of Case Controller side Fix Lead wires (blue) with Lead wire holder . Pay attention not to pinch Lead wires between Handle and Case. Assemble Power supply circuit (T ransformer and Circuit plate) to Case.
Do not route Field lead wires (white and purple) between Armature and Baffle plate. case of Power supply circuit Pass the Lead wires from Motor housing through this notch of Handle. W iring in Motor Housing and Handle for Argentina and 220 - 240V area where Radio interference suppression is required.
Case of Power supply circuit Pass Lead wires from Motor housing through the notch of Handle. W iring in Motor Housing and Handle for 220 - 240V area where Radio Interference suppression is not required.
Case of Power Supply Circuit Pass Lead wires from Motor housing through the notch of Handle. W iring in Motor Housing and Handle for 110 - 127V a rea other than UK Pass Lead wires through ribs as illustrated.
case of Power supply circuit Pass Lead wires from Motor housing through the notch of Handle. W iring in Motor housing and Handle for UK 110V Pass the Lead wires through the Rib for Laser switch unit. Do not put the Lead wires on the Ribs. Controller T erminal block Field lead wires * (orange) * (black) * (yellow) Do not put Lead wires on ribs.
W iring of Laser circuit complete of LS1016 L for all countries [Blade case after remov al of Lead cov er] [Laser circuit section vie wed from front side] rib A rib B Boss Pay attention not to pinch Lead wires between ribs of Blade case designated in gray color and Lead cov er .
An important point after buying a device Makita LS1016 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Makita LS1016 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Makita LS1016 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Makita LS1016 you will learn all the available features of the product, as well as information on its operation. The information that you get Makita LS1016 will certainly help you make a decision on the purchase.
If you already are a holder of Makita LS1016, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Makita LS1016.
However, one of the most important roles played by the user manual is to help in solving problems with Makita LS1016. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Makita LS1016 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
