Instruction/ maintenance manual of the product GA4543C Makita
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PRODUCT P 1/ 14 Model No. GA4041C/GA4043C, GA4541C/GA4543C, GA5041C/GA5043C Dimensions: mm (") Width (W) Height (H) Length (L) Model No. 325 (12-3/4) GA4041C GA4043C 117 (4-5/8) 121 (4-3/4) * 1 A.
P 2/ 14 R epair Apply Makita grease to the following portions designated with the black triangle and the gray triangle to protect parts and product from unusual abrasion. [1] NECESSAR Y REP AIRING T OOLS CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
P 3/ 14 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Armature, Spiral bevel gear [small one] DISASSEMBLING (1) Remove Spiral bevel gear (small) from the drive end of Armature as drawn in Fig. 2 . Fig. 2 1. Remove Rear cover by unscrewing one 4x18 T apping screw .
P 4/ 14 R epair DISASSEMBLING ASSEMBLING (2) Disassemble the commutator end of Armature as drawn in Fig. 3 . Note : This step is required for the models with electronic control system of GA4041C, GA4043C, GA4541C, GA4543C, GA5041C, GA5043C . Fig. 3 1.
P 5/ 14 R epair ASSEMBLING (2) Assemble the drive end of Armature as drawn in Fig. 5 . Fig. 5 [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Armature, Spiral bevel gear [small one] (cont.) 2. Mount Gear housing cover to Armature to fit the groove of the cover to Compression spring 33 and Armature shaft through Ball bearing 6001LLB.
P 6/ 14 R epair ASSEMBLING (3) Assemble Spacer , Armature section and Gear housing to Motor housing as drawn in Fig. 6 . Fig. 6 [3] DISASSEMBL Y/ASSEMBL Y [3] -2. Armature, Spiral bevel gear [small one] (cont.) 1. Set Switch knob to “Lock ON” position so that Switch plate is pushed toward Spacer.
P 7/ 14 R epair DISASSEMBLING Note : The gear and the ball bearings can be replaced without disassembling the motor section. (1) Remove Ball bearing 696ZZ, Retaining ring S-9, Flat washer 10 and C-type plate from Spindle as drawn in Fig. 7 . Fig. 7 [3] DISASSEMBL Y/ASSEMBL Y [3] -3.
P 8/ 14 R epair DISASSEMBLING (2) Disassemble large Gear section from Bearing box as drawn in Fig. 8 . Fig. 8 [3] DISASSEMBL Y/ASSEMBL Y [3] -3. Spiral bevel gear [large one], Ball bearings 696ZZ/ 6201DDW (cont.) 1. T ap Bearing box to shift Flat washer 12 so that the surface is revealed as large as possible.
P 9/ 14 R epair (3) Disassemble Ball bearing 6201DDW from Bearing box as drawn in Fig. 9 . Fig. 9 ASSEMBLING Assemble by reversing the disassembly procedure. (Refer to Figs. 9 , 8 and 7 ) Note : • Do not re-use the removed Joint sleeve. New Joint sleeve has to be mounted.
P 10/ 14 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -4. Switch Lever DISASSEMBLING (1) Remove Rear cover from Motor housing by removing 4x18 T apping screw . ( Fig. 2 ) (2) Disassemble Switch lever and Switch knob from the machine as drawn in Fig. 1 1 . Fig.
P 11/ 14 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -5. Switch Block [3] -6. Switch DISASSEMBLING After removing Switch lever (Refer to Fig. 1 1 ), separate Switch block from Motor housing as drawn in Fig. 13 . After removing Switch lever (Refer to Fig. 1 1 ), remove Switch from Switch block as drawn in Fig.
P 12/ 14 R epair [3] DISASSEMBL Y/ASSEMBL Y [3] -8. Shaft Lock DISASSEMBLING While applying 1R268 to Shoulder pin 6 through the small hole on Pin cap, tap 1R268 with a hammer . Now , Shoulder pin 6 comes out from Gear housing complete. Release 1R268 from Pin cap carefully so that Pin cap will not pop out by Compression spring 8.
P 13/ 14 C ircuit diagram Color index of lead wires' sheath with Controller GA4041C, GA4043C, GA4541C, GA4543C, GA5041C, GA5043C Blue Fig. D-1A Brown Switch Controller Noise suppressor* is installed in Switch block. *Noise suppressor is not used for some countries.
P 14/ 14 W iring diagram Fig. D-2 W iring of Lead wires of Power supply cord Put Lead wires of Power supply cord into this place designated with gray color .
An important point after buying a device Makita GA4543C (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Makita GA4543C yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Makita GA4543C - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Makita GA4543C you will learn all the available features of the product, as well as information on its operation. The information that you get Makita GA4543C will certainly help you make a decision on the purchase.
If you already are a holder of Makita GA4543C, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Makita GA4543C.
However, one of the most important roles played by the user manual is to help in solving problems with Makita GA4543C. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Makita GA4543C along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
