Instruction/ maintenance manual of the product G2800R Makita
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ISSUE EMD-GU2016 PRINTED IN JAPAN November 2004 CE-SK Makita Corporation 3-11-8, Sumiyoshi-cho Anjo, Aichi 446-8502 Japan 3ZZ9020166 GENERATO R INSTRUCTIONS FOR USE アメリカ.
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. W ARNING : NOTICE FEDERAL EMISSION COMPONENT DEFECT .
FEDERAL EMISSIONS COMPONENT DEFECT W ARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applic- able in all States, except the State of California Makita U.
*The replacement parts used for required maintenance services. *Consequential damages such as loss of time, inconvenience, loss of use of the engine orequip- ment, etc. *Diagnosis and inspection charges that do not result in warranty-eligible service being performed.
CALIFORNIA EMISSION CONTROL W ARRANTY ST A TEMENT (This warranty does not apply in any other state.) YOUR W ARRANTY RIGHTS AND OBLIGA TIONS The California Air Resources Board and Makita U.
LIMITED W ARRANTY on Emission Control Systems - California Only - MAKIT A , a distributor of small off-road equipment in the U.S., warrants to the owner of 2005 and later engines that the engine (1) h.
If it is determined by an authorized warranty station that other engine components have been damaged due to the failure of a warranted emission-related part during the warranty period, MAKIT A will repair and/or replace the necessary components.
REP AIR AND REPLACEMENT OF EMISSION-RELA TED P ARTS It is recommended that only engine replacement parts which have been authorized and approved by MAKIT A should be used in the performance of any warranty maintenance or repairs of emission-related parts.
Thank you for purchasing a Makita generator . This manual covers operation and maintenance of the Makita generators. All information in this publication is based on the latest production informa- tion available at the time of approval for printing.
CONTENTS 1. SAFETY PRECAUTIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 1 2. SPECIFICA TIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 4 3.
1. SAFETY PRECAUTIONS − 1 − Do not operate the generator near gasoline or gaseous fuel because of the potential danger of explosion or fire. Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame near the fuel tank.
− 2 − Pay attention to the wiring or extension cords from the generator to the con- nected device. If the wire is under the generator or in contact with a vibrating part, it may break and possibly cause a fire, generator burnout, or electric shock hazard.
− 3 − It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use. All operators must read, understand and follow the tool/appliance owners manual. T ool and appliance applica- tions and limitations must be understood.
Specifications are subject to change without notice. * : Electric starter is available as option 2. SPECIFICA TIONS − 4 − MODEL G2800R G4100R, G4101R G6100R, G6101R Robin EH25-2D Alternator Type Brushless, Self-Exciting, 2-Poles, Single Phase 251 cm 3 4.
3. COMPONENTS − 5 − V FUEL GAUGE PILOT LAMP SPARK PLUG OIL DRAIN PLUG OILGAUGE (OIL FILLER) KEY SWITCH ( Electric starter type ) CHOKE KNOB AIR CLEANER RECOIL STARTER OIL SENSOR AC RECEPTACLE MUFF.
UPPER LEVEL LOWER LEVEL OIL FILLER NECK OIL GAUGE (OIL FILLER) UPPER LEVEL LOWER LEVEL 4. PRE-OPERA TION CHECKS − 6 − CHECK ENGINE OIL. Before checking or refilling oil, be sure generator is located on stable and level surface with engine stopped.
■ Check fuel level at fuel level gauge. ■ If fuel level is low , refill with unlead- ed automotive gasoline. This engine is certified to operate on automotive unleaded gasoline. ■ Be sure to use the fuel filter screen on the fuel filter neck. Fuel tank capacity : G2800R ・・・・・・ 3.
CHECKING COMPONENT P ARTS Check following items before starting engine: ■ Fuel leakage from fuel hose, etc. ■ Bolts and nuts for looseness. ■ Components for damage or breakage. ■ Generator not resting on or against any adjacent wiring. CHECK GENERA TOR SURROUNDINGS.
− 9 − BA TTER Y INST ALL TION (Electric starter model) Recommended Battery: A capacity of 12V -24AH or larger . Death, personal injury and/or property damage may occur unless instruc- tions are followed carefully . ■ Use battery of recommended capacity .
− 10 − GROUNDING THE GENERA TOR ■ To ground the generator to the earth, connect the grounding lug of the gen- erator to the grounding spike driven into the earth or to the conductor which has been already grounded to the earth.
(a) T urn the engine switch to the position "ON". (Recoil starter model only) (b) T urn the no-fuse breaker to the "OFF" position. (c) Open the fuel cock.
− 12 − (f) ［ Electric starter model ］ Insert the key into the key switch and turn it clockwise to the "RUN" position to start the engine. Then turn the key further to the "ST ART" position. The engine will be started by starting motor .
− 13 − USING ELECTRIC POWER ■ Make sure that the appliance is switched OFF before connecting it to the generator . ■ Do not move the generator while it is running. ■ Be sure to ground the generator if the connected appliance is grounded. Failure to ground unit may lead to electrical shock.
− 14 − (G4101R / G4100R) AC MAX 30A 30A 125V 20A 125V 20A RESET TEST AC MAX 20A AC MAX 20A AC MAX 20A 120V/240V 120V FULL POWER SWITCH IDLE CONTROL G4100R Battery charge only DC 12V - 8.
− 15 − (1) AC APPLICA TION (a) Check the pilot lamp for proper voltage. ■ This generator is thoroughly tested and adjusted in the factory . If the generator does not produce the specified voltage, consult your nearest Makita factory or authorized service center .
− 16 − NOTE : When the no-fuse breaker turns off during operation, the generator is over loaded or the appliance is defective. Stop the generator immediately , check the appliance and / or generator for overloading or detect and have repaired as necessary by Makita factory or authorized service center .
− 17 − FULL POWER SWITCH Select the voltage using the FULL POWER SWITCH in accordance with the electrical appliance. Refer to T ABLE 2 . 120V 120V 240V Change the FULL POWER SWITCH after turning the no-fuse breaker to "OFF".
− 18 − (2) CONNECTING TO DOMESTIC CIRCUITS (HOUSE WIRING) All Makita generators are a neutral grounded type. If a generator is to be connected to residential or commercial power lines, such as a stand-by power source during power outage, all connec- tions must be made by a licensed electrician.
− 19 − Utility high line Meter box Generator House circuit breaker XW Y X ( X )( Y ) ( G ) ( W ) WY Transfer switch 240V 4P- Receptacle 120V appliance 120V appliance 240V appliance (c) Operating the generator . ■ Set the full power switch to 120V/ 240V side.
− 20 − (3) DC APPLICA TION The DC terminal is used only for charging 12 volt batteries. It provides up to 12V - 8.3A (100W) of maximum power . CONNECTION OF CABLE : ■ Connect positive (red) terminal on generator to positive (+) terminal on battery .
− 21 − STOPPING THE GENERA T OR (a) T urn off the power switch of the elec- tric equipment and unplug the cord from receptacle of the generator . (b) T urn the no-fuse breaker to the "OFF" position. (c) Allow the engine about 3 minutes to cool down at no-load before stopping.
− 22 − (1) HOW TO USE IDLE CONTROL ■ Start the engine with IDLE CONTROL SWITCH off. NOTE : W arm up the engine without a load for a few minutes. ■ T urn IDLE CONTROL SWITCH on.
6. W A TT AGE INFORMA TION − 23 − Some appliances need a "surge" of energy when starting. This means that the amount of electrical power needed to start the appliance may exceed the amount needed to maintain its use.
− 24 − VOL T AGE DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is used to connect an appliance or tool to the generator , a certain amount of voltage drop or loss occurs in the extension cord which reduces the effective voltage available for the appliance or tool.
7. SP ARK ARRESTER − 25 − SP ARK ARRESTER In a dry or wooded area, it is recommendable to use the product with a spark arrester . Some areas require the use of a spark arrester . Please check your local laws and regulations before operating your product .
8. MAINTENANCE SCHEDULE − 26 − DAIL Y INSPECTION Before running the generator , check the following service items: Excessive vibration,noise Clean air cleaner element Safe surroundings Enough clea.
− 27 − *NOTE: 1. Initial oil change should be performed after first twenty (20) hours of operation. Thereafter change oil every hundred (100) hours. Before changing oil, check for a suitable way to dispose of old oil. Do not pour it down into sewage drains, onto garden soil or into open streams.
− 28 − 9. "HOW -T O" MAINTENANCE ENGINE OIL CHANGE ■ Change engine oil every 100 hours. (For new engine, change oil after 20 hours.) (a) Drain oil by removing the drain plug and the oil filler cap while the engine is warm.
− 29 − COVER INNER ELEMENT OUTER ELEMENT 1. Urethane Foam Element W ash and clean the urethane foam with detergent. After cleaning, dry it. Clean the urethane foam element every 50 hours. 2. Paper element Clean by tapping gently to remove dirt and blow off dust.
− 30 − CLEANING FUEL STRAINER Dirt and water in the fuel are removed by the fuel strainer . (a) Remove the strainer cup and throw away water and dirt. (b) Clean the screen and strainer cup with gasoline. (c) T ightly fasten the cup to main body , making sure to avoid fuel leak.
− 31 − 10. PREP ARA TION FOR ST ORAGE The following procedures should be followed prior to storage of your generator for periods of 6 months or longer . ■ Drain fuel from fuel tank carefully by disconnecting the fuel line. Gasoline left in the fuel tank will eventually deteriorate making engine-starting difficult.
11 . TROUBLESHOOTING − 32 − When generator engine fails to start after several attempts, or if no electricity is available at the output socket, check the following chart.
12. WIRING DIAGRAM − 33 − G2800R V + - REC1 Field Winding Diode Surge absorber Auxiliary Winding for condenser AC Winding 1 AC Winding 2 1.25Grn 1.25Brn 1.25Brn 0.75Y 0.75Y 2.0W 2.0R 2.0Blu 2.0Blk 2.0Blk Voltmeter No-fuse breaker AC output receptacle ( 120V ) Condenser Engine switch 1.
− 34 − G4100R V + - 120V 120V 120/240V 120/240V REC1 W W REC4 GENERATOR CONTROL BOX Field Winding AC Winding 2 AC Winding 1 DC Winding Diode Sarge absorber Auxiliary Winding for condenser 2.0Blu 2.0Blk No-fuse breaker 2.0R Voltmeter 1.25Y 1.25Brn Condenser 2.
− 35 − G4101R Earth (Ground) terminal 1.25Grn 1.25R 1.25Or ST B -M +M IG Key switch Battery Magnetiec switch 14R 14Blk Electric starter V + - 120V 120V 120/240V REC1 W W REC4 GENERATOR CONTROL BOX Field Winding AC Winding 2 AC Winding 1 DC Winding Diode Sarge absorber Auxiliary Winding for condenser 2.
− 36 − G6100R V + - 120V 120V 120/240V 8 1 9 5 3 6 7 4 2 8 9 1 5 3 6 7 4 REC1 REC4 W W REC2 GENERATOR CONTROL BOX Field Winding AC Winding 2 AC Winding 1 DC Winding Diode Sarge absorber 2 0.75W 0.75W 0.75W 0.75Blu 0.75Blu 0.75Blk/W 0.75Grn/W 0.75Grn/W 0.
− 37 − G6101R V + - 120V 120V 120/240V 8 1 9 5 3 6 7 4 2 8 9 1 5 3 6 7 4 REC1 REC4 W + - REC2 GENERATOR CONTROL BOX Field Winding AC Winding 2 AC Winding 1 DC Winding Diode Sarge absorber 2 0.75W 0.75W 0.75W 0.75Blu 0.75Blu 0.75Blk/W 0.75Grn/W 0.75Grn/W 0.
13. OPTIONAL P ARTS − 38 − "HOW TO" INST ALL BA TTER Y G28R-G61R 米国取説GU2016 05.1.26 11:15 AM ページ38.
ISSUE EMD-GU2016 PRINTED IN JAPAN November 2004 CE-SK Makita Corporation 3-11-8, Sumiyoshi-cho Anjo, Aichi 446-8502 Japan 3ZZ9020166 GENERATO R INSTRUCTIONS FOR USE アメリカ.
An important point after buying a device Makita G2800R (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Makita G2800R yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Makita G2800R - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Makita G2800R you will learn all the available features of the product, as well as information on its operation. The information that you get Makita G2800R will certainly help you make a decision on the purchase.
If you already are a holder of Makita G2800R, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Makita G2800R.
However, one of the most important roles played by the user manual is to help in solving problems with Makita G2800R. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Makita G2800R along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
