Instruction/ maintenance manual of the product BBT53 Louisville Tin and Stove
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- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHA T TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building.
Page 2 Introduction……………………………..... 2 Specifications and Dimensions………...….. 2 Safety Rules…………………………….. 3 Clearances………………………………. 4, 5 Location………………………………… 5 Installation……………………………….
SAFETY RULES The Direct V ent Gas Baseboard Heater and its components meet all applicable safety standards when installed as directed in this manual. For safe installation and operation of your Direct V ent Gas Baseboard Heater , read all these instructions before you begin.
VENT CAP CLEARANCES Page 4 A = Clearance above grade, veranda, porch, deck or balcony (*12 inches [30cm] minimum) B = Clearance to window or door that may be opened (*6 inches [15 cm] minimum) C = Cle.
Page 5 LOCA TION 1. This heater must be installed on an outside wall . 2. For efficient performance, locate heater as centrally as possible in the area to be heated. 3. Check outside wall where vent will exit, for proper clearances (See Figure 1), compliance with local codes and clearances above grade.
Page 6 OPTIONAL KITS For special installation applications and modifications, the following kits are available from your local dealer . T o ensure safe, efficient operation of your Direct V ent Gas Baseboard be sure to use only authorized kits.
Page 7 INST ALLA TION - Cont’d. STEP 2. ROUGH IN GAS SUPPL Y – (See Figure 3) a ) Select the bottom, rear or right side to bring the factory supplied flexible gas line assembly out of the heater . b) The valve must be connected only by means of a pipe union of the ground joint type.
Page 8 THREADED END CUT THE AIR INT AKE 1-1/2” LONGER THAN THE W ALL THICKNESS (Do not cut to less than 5-1/2”) CUT THE EXHAUST TUBE FROM THE UNTHREADED END, USE THE CUT-OFF SECTION FROM THE AIR I.
Page 9 STEP 4. INST ALLING THE BASEBOARD HEA TER a ) Use only factory supplied parts. Do not modify in any way . b) Using a measuring tape, measure the thickness of the wall. See Figure 5. c ) Using a tube cutter , cut the air intake pipe 1.5” [3.8 cm] longer than the wall thickness (no less than 5-1/2”).
When wiring more than one baseboard heater to a single thermostat, the baseboard heaters must be wired in P ARALLEL. When wiring more than one baseboard heater to a single 24 V AC thermostat, the baseboard heaters must be hard wired in parallel. Do not use cord sets.
FOR YOUR SAFETY READ BEFORE OPERA TING W ARNING: If you do not follow these instructions exactly , a fire or explosion may r esult causing property damage, personal injury or loss of life. A. This appliance does not have a pilot. It is • If you cannot reach your gas supplier , call equipped with an ignition device which the fire department.
Page 12 GAS CONVERSION The gas control valve supplied on this heater is field convertible. CAUTION: A qualified installer or service agency must perform any conversion of this gas control valve. CONVERSION INSTRUCTIONS 1. Remove the converting seal cap.
NA TURAL GAS BBT53 56 57 57 59 60 BBT103 1.45mm 5 4 5 4 5 5 5 5 L.P . GAS BBT54 70 71 71 72 73 BBT104 63 65 65 66 68 ORDER KIT #49800 44-1 HIGH AL TITUDE KIT FOR NA T .
WIRING If any of the original wire supplied with heater has to be replaced, it must be replaced with type 105 Degree C wire or its equivalent. CAUTION: Label all wires prior to disconnection when servicing controls. W iring errors can cause improper and dangerous operation.
SEQUENCE OF OPERA TION STEP # 1 ) Thermostat calls for heat. 2 ) Inducer turns on. 3 ) Pressure switch closes. 4 ) Power to ignitor . 5 ) Gas flow to burner . 6 ) Burner ignition proven. NOTE: If there is a malfunction in any of the above steps, the sequence will stop at that point and return to Step 2.
Page 16 VENT RISER KIT VRK5/10 NOTE: Th i s k i t ha s b ee n d esigned and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components. W ARNING: DO NOT INST ALL IN WINDOW WELL OR BELOW GRADE WHERE W A TER MA Y ACCUMULA TE.
Page 17 SIDE V AL VE CONCEALER KIT - SVCK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components. STEP 1. W ith the offset up and out from the wall, place the mounting bracket flush to the right side of the heater cabinet.
Page 18 BOTT OM V AL VE CONCEALER KIT - BVCK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components. STEP 1. Place the mounting plate against the wall and flush with the bottom of the gas baseboard heater .
Page 19 VENT WEA THER SEAL KIT - VWSK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only . Use only factory supplied kit and components.
Page 20 VENT WEA THER SEAL KIT - Cont’d. PVC Pull Strap (2) O-Ring PVC W al l Sleeve W eather Seal Pipe Plug Can of Glue FIGURE 1 PVC W all Sleeve W eather Seal - Apply Lubricant 8” 7/8” Longer .
Page 21 TROUBLE SHOOTING CHAR T SY M PT O M POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section of valve. 1. Replace valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice size and replace. 3.
Page 22 MAINTENANCE INSTRUCTIONS For correct and safe operation, keep heater and heater area clean. At regular intervals, turn control valve to OFF , let heater cool and clean inside control and heat exchanger compartments.
DIRECT VENT GAS BASEBOARD HEA TER Prices and specifications subject to change without notice. All prices are F .O.B. factory . Page 23 MODEL NUMBERS BBT53 / BBT103 - NA T . GAS BBT54 / BBT104 - L.P . GAS Mr . Contractor , we only sell parts through our wholesalers, but the prices listed are for your convenience.
MODEL NUMBER BBT53/BBT54 BBT103/BBT104 R E F . P AR T LIST P AR T LIST P ART DESCRIPTION NO. NO. PRIC E NO. P RIC E End Cap, Left 1 21045 $10.60 21045 $10.60 End Cap, Right 2 21040 $10.60 21040 $10.60 Cabinet Base 3 21055 $71.20 21555 $96.70 Cabinet Cover 4 21030 $51.
YOUR GAS CONTROL AND PILOT LIGHT SYSTEM Y our gas control and pilot light system has a safety device whose purpose is to shut-off the gas supply to the appliance if the pilot light goes out. If you have trouble lighting the pilot or keeping it lit, it may mean that this safety device is warning you that there is a pr oblem with your system.
The Louisville T in & Stove Co. warrants to the original user the accompanying product for the period specified herein, provided said product is installed, operated, maintained, serviced, and used according to the instructions and specifications accompanying the product.
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