Instruction/ maintenance manual of the product DVL Insert EF II Lopi
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D VL Insert EF II Own e r's M an ual Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-72-5 ANSI Z21.
2 Introduction © Travis Industries 4060111 100-01174 Introduction We welcome you as a new owner of a DVL Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics.
Table of Contents 3 © Travis Industries 4060111 100-01174 Introduction and Important Information Introduction ......................................................2 Safety Precautions Safety Precautions ............................................4 Features & Specifications Features .
4 Safety Precautions © Travis Industries 4060111 100-01174 IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything *.
Safety Precautions 5 © Travis Industries 4060111 100-01174 Do not place clothin g or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.
6 Features and Specifications © Travis Industries 4060111 100-01174 Features • Works During Power Outages (millivolt system) • High Efficiency • Optional Thermostat or Remote Control • Ember .
Installation (for qualified installers only) 7 © Travis Industries 4060111 100-01174 Installation Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
8 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Top Convection Deflector Install the top convection deflector as shown to the right. The deflector is shipped on top of the insert. The screws are shipped inside the owner's pack.
Installation (for qualified installers only) 9 © Travis Industries 4060111 100-01174 Factory-Built (Metal) Wood-Burning Fireplace Requirements The damper (" A ") and grate (with log set) (&.
10 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Clearances Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies.
Installation (for qualified installers only) 11 © Travis Industries 4060111 100-01174 Face Sizing Face Height Width Notes Rawhide 27” 35-3/4” Victorian 27 ” 35-3/4” Rosario 26 ” 35-3/4” C.
12 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS.
Installation (for qualified installers only) 13 © Travis Industries 4060111 100-01174 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance.
14 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Vent Restrictor WARNING : Restrictor adjustment should only be done by a qualified installer. Only those installations determined to be over-drafting require this adjustment.
Installation (for qualified installers only) 15 © Travis Industries 4060111 100-01174 Vent Location • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations.
16 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Vent Connector Removal and Installation • The vent connector is shipped attached to the insert, but may be removed to facilitate tight installations. See the directions below for installation.
Installation (for qualified installers only) 17 © Travis Industries 4060111 100-01174 Vent Connector Removal and Installation (continued) Vent Connector Removal Slide the vent connector to the rear. It will "snap" out. Pull the vent connector rod forward.
18 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Installation Without Surround Panels The insert may be installed without surround panels. Mount the on/off switch and rheostat to the control panel under the burner pan (see “Installation of the On/Off Switch and Rheostat” on page 19).
Installation (for qualified installers only) 19 © Travis Industries 4060111 100-01174 Installation of the On/Off Switch and Rheostat The on/off switch and rheostat may be installed in either the surround panels or control panel. See the illustration below for installation details.
20 Finalizing the Installation © Travis Industries 4060111 100-01174 Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note : If using a Victorian Lace or Bungalow face, attach the arch covers after installing the glass.
Finalizing the Installation 21 © Travis Industries 4060111 100-01174 Glass Frame Removal and Installation (continued) The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose.
22 Finalizing the Installation © Travis Industries 4060111 100-01174 Log Set Installation Step 1 - Install the logs 1 ” to 1-1/2 ” space Top View Place the front logs on top of the burner. These bolts insert into the holes in the logs. Place the rear log on the two platforms at the rear of the firebox.
Finalizing the Installation 23 © Travis Industries 4060111 100-01174 Step 2 - Install the twigs, ember chunk, kibbles, and rock wool Place the left and right twigs as shown. Place the ember chunk as shown. Place the kibbles in a random pattern. Make sure to place them over any exposed screws or metal to create a desirable effect.
24 Finalizing the Installation © Travis Industries 4060111 100-01174 Steps for Finalizing the Installation 1. Remove the glass (see page 20). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed).
Finalizing the Installation 25 © Travis Industries 4060111 100-01174 FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation.
2 6 Operation © Travis Industries 4060111 100-01174 Before You Begin • Read this entire manual before you use your new heater (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death.
Operation 2 7 © Travis Industries 4060111 100-01174 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF".
2 8 Operation © Travis Industries 4060111 100-01174 Starting the Heater for the First Time • Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur.
Operation 2 9 © Travis Industries 4060111 100-01174 Adjusting the Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed.
30 Maintenance © Travis Industries 4060111 100-01174 Maintaining Your Heater's Appearance Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the heater on. Clean the plated surfaces with denatured alcohol and a soft cloth (with the heater cool).
Maintenance 31 © Travis Industries 4060111 100-01174 Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off The .
32 Maintenance © Travis Industries 4060111 100-01174 How this Heater Works This heater was designed with safety as the primary concern. Many of the components inside this heater are for safety purposes. Therefore, only certified gas service technicians should service this heater.
Maintenance 33 © Travis Industries 4060111 100-01174 Wiring Diagram Orange White Piezo Igniter Thermopile Red Thermocouple Copper Co-Axial Wire Red Spark Electrode Pilot Hood On/Off Switch Brown Gree.
34 Safety Label © Travis Industries 4060111 100-01174 Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve).
Limited 7 Year Warranty 3 5 © Travis Industries 4060111 100-01174 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC.
36 Optional Equipment (for qualified installers only) © Travis Industries 4060111 100-01174 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 20). Remove the logs and coals (if installed - page 22) 2 Remove the burner (see illustration below).
Optional Equipment (for qualified installers only) 37 © Travis Industries 4060111 100-01174 3 Follow the directions below to replace the orifices. Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation.
38 Optional Equipment (for qualified installers only) © Travis Industries 4060111 100-01174 5 Install the logs and embers. 6 Replace glass and face. 7 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator.
Optional Equipment (for qualified installers only) 39 © Travis Industries 4060111 100-01174 Firebacks WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. 1 Remove the glass frame and logs (see the manual for details).
40 Optional Equipment (for qualified installers only) © Travis Industries 4060111 100-01174 3 Install the side firebacks following the directions to the right. 4 Restore the fireplace to the correct configuration. Hold the side firebacks at a slight angle and place them into position (both sides).
Optional Equipment (for qualified installers only) 41 © Travis Industries 4060111 100-01174 Accent Light Make sure power to the heater has been turned off prior to installation (unplug the power cord). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace.
42 Optional Equipment (for qualified installers only) © Travis Industries 4060111 100-01174 4 Attach the rheostat assembly and wiring harness as shown below. Disconnect the molex connector leading to the power cord. Attach the two molex connectors on the rheostat wiring harness to the power cord and the molex connector on the appliance.
Optional Equipment (for qualified installers only) 43 © Travis Industries 4060111 100-01174 Lower Surround Panel The older lower surround panel (sku 98500619 and 98500628) are installed in a different fashion than illustrated in the instruction sheet included with the panel.
44 Index © Travis Industries 4060111 100-01174 Additional Items Required ....................................7 Adjusting the Blower Speed ..................................2 9 Adjusting the Flame Height ..................................2 8 Air Shutter Adjustment .
An important point after buying a device Lopi DVL Insert EF II (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lopi DVL Insert EF II yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lopi DVL Insert EF II - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lopi DVL Insert EF II you will learn all the available features of the product, as well as information on its operation. The information that you get Lopi DVL Insert EF II will certainly help you make a decision on the purchase.
If you already are a holder of Lopi DVL Insert EF II, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lopi DVL Insert EF II.
However, one of the most important roles played by the user manual is to help in solving problems with Lopi DVL Insert EF II. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lopi DVL Insert EF II along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center