Instruction/ maintenance manual of the product GYM SYSTEM G5 CABLE MOTION Life Fitness
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G5 CABLE MOTION ™ GYM SYSTEM USER GUIDE W ARNING: Read and follow all directions for each step to insure proper assembly of this product. CLASS H P ART # 8289201 REV .
2 T ABLE OF CONTENTS Safety S tatement . . . . . . . . . . . . . . . .2 Assembly Instructions . . . . . . . . . . . . . .7 Gym Dimensions. . . . . . . . . . . . . . . . .3 General Maintenance . . . . . . . . . . . . . .19 Components List . . . . . . .
3 GYM DIMENSIONS Resistance Ratio: 1:2 Machine Weight: 500 pounds.
4 COMPONENTS LIST ITEM NO. QTY . P ART NO. DESCRIPTION 1 1 8188301 FRONT UPRIGHT ASSEMBL Y 2 1 8210501 FOOT PLA TE WITH MA TS ASSEMBL Y 4 1 8349801 RIGHT UPRIGHT ASSEMBL Y 5 1 8349901 LEFT UPRIGHT ASS.
5 COMPONENTS LIST HARDW ARE ITEM NO. QTY . P ART NO. DESCRIPTION 57 14 3102514 3/8” W ASHER 58 4 3256203 M10 X 30MM SCREW 59 8 325621 1 M10 X 70MM SCREW 60 4 3241313 M12 X 80MM SCREW 61 8 3102507 1/2” W ASHER 62 4 3242005 M12 HEX NYLOCK NUT 63 2 3240502 M10 X 50 HEX TENSION SCREW 64 2 7634401 GUIDEROD RET AINER 65 4 3236501 M4 X 0.
6 HARDW ARE: M10 HEX TENSION SCREW (#63) M10 NYLOCK NUT (#71) 3/8” W ASHER (#57) 1/2” W ASHER (#61) M10 X 30MM SCREW (#58) M6 x 60MM SCREW (#69) 1/4” W ASHER (#70) RET AINER RING (#67) M10 X 70M.
7 STEP 1: Slide the RIGHT SUPPORT LEG (55) over the MOUNTING TUBE (A) of the RIGHT UPRIGHT (4). Loosely secure the RIGHT SUPPORT LEG (55) and RIGHT UPRIGHT (4) to the FRONT UPRIGHT (1) using two M12 x 80mm SCREWS (60), four 1/2” W ASHERS (61), and two M12 HEX NYLOCK NUTS (62) as shown.
8 STEP 2: LOOSEL Y attach the FOOTPLA TE (2) to the RIGHT SUPPORT LEG (55) and LEFT SUPPOR T LEG (56) using four M10 x 70mm SCREWS (59) and four FLA T 3/8” W ASHERS (57).
9 STEP 3: Positon two WEIGHT ST ACK CUSHIONS (23) and GUIDE RODS (22) at the GUIDE ROD BRACKET (B) on the bot- tom of the FRONT UPRIGHT (1). NOTE: MAKE SURE THA T THE PLUGGED ENDS OF THE GUIDE RODS (22) ARE F ACING UP .
10 STEP 4: Remove one QUICK CONNECT from the end of one UPPER (LONG) CABLE (43). Insert the end (where the QUICK CONNECT was removed) of the UPPER (LONG) CABLE (43) through the UPPER PULLEY (25) and follow routing illustration to the FLOA TING PULLEY ASSEMBL Y (1 1) through to the HEAD PLA TE PULLEY ASSEMBL Y (10).
11 STEP 5: Dissemble the QUICK CONNECT (37) by removing the two M5 HEX SCREWS (H) from the QUICK CONNECT COUPLER (D). Carefuly remove the COMPRESSION SPRING (G), the QUICK CONNECT SLEEVE (F) and the QUICK CONNECT HOUSING (E). Slide the QUICK CONNECT HOUSING (E), COMPRESSION SPRING (G), and QUICK CONNECT SLEEVE (F) onto the cable as shown.
12 STEP 6: Mount the RIGHT BOTTOM PLA TE (13) and the LEFT BOTTOM PLA TE (30) to the FRONT UPRIGHT (1) using two 10-32 x 3/4” PHILLIPS P AN HEAD SCREWS (68) for each plate.
13 STEP 7: Remove one QUICK CONNECT from the end of one LOWER (SHORT) CABLE (44). Insert the end (where the QUICK CONNECT was removed) of the the LOWER (SHORT) CABLE (44) through the LOWER RIGHT PULLEY (27) and through the access hole in the FOOTPLA TE (2).
14 STEP 8: Attach the BACK THIGH HOLD CLAMP (50) to the the MAIN UPRIGHT (1) by using two M6 x 60mm SCREWS (69) and two 1/4” W ASHERS (70) from the back of the MAIN UPRIGHT (1).
15 STEP 9: Attach the TOP FRONT COVER (17) to the TOP BACK COVER (16) using eight M4 ZINC PHILLIPS P AN HEAD SCREWS (72). DO NOT OVERTIGHTEN SCREWS INT O PLASTIC P ARTS.
16 STEP 10: Insert the ball end of one GUIDE CABLE (42) through the eye hook on one FLOA TING PULLEY ASSEMBL Y (1 1). Insert and hook the ball end of the cable into the SLOTTED BUSHING (L) located at the bottom of the frame located directly below the FLOA TING PULLEY ASSEMBL Y (1 1).
17 STEP 1 1: Assemble the MOUNTING BRACKET (9) to the top of the FRONT UPRIGHT (1) using two M10 x 20mm SCREWS (66) and two 3/8” W ASHERS (57). T ighten screws SECUREL Y . Attach the SIDE TOP LEFT COVER (28), the SIDE T OP RIGHT COVER (29) and the MAIN T OP COVER (15) to the MOUNTING BRACKET (9) using four M4 x 0.
18 STEP 12: Referencing step 5, at the UPPER SWIVEL PULLEYS (25) push back on the QUICK CONNECT SLEEVE (F) at the end of each cable and attach the SHOR TER HANDLES (38). Repeat the process for attaching the ADJUST ABLE HANDLES (40) to the lower cable ends and the MEDIUM HAN- DLES (39) to the middle cable ends.
19 MAINTENANCE Please note: * W e recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water . T ouch-up paint can be purchased from your Life Fitness cus- tomer service representative at (800) 351-3737. * Inspect equipment daily .
20 LIMITED W ARRANTY Life Fitness® G5 Cable Motion™ Gym System Life Fitness extends the following LIMITED W ARRANTY to the original owner (proof of purchase required, keep your receipt with this manual) of the Life Fitness product. The W arranty terms apply to IN HOME and LIGHT INSTITUTIONAL USE ONL Y .
LIFE FITNESS 5100 NOR TH RIVER ROAD. SCHILLER P ARK, IL 60176 U.S.A. T el: 1.847.288.3300 Fax: 1.800.216.8893 1.800.351.3737 (T oll-free within the U.S.
An important point after buying a device Life Fitness GYM SYSTEM G5 CABLE MOTION (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Life Fitness GYM SYSTEM G5 CABLE MOTION yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Life Fitness GYM SYSTEM G5 CABLE MOTION - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Life Fitness GYM SYSTEM G5 CABLE MOTION you will learn all the available features of the product, as well as information on its operation. The information that you get Life Fitness GYM SYSTEM G5 CABLE MOTION will certainly help you make a decision on the purchase.
If you already are a holder of Life Fitness GYM SYSTEM G5 CABLE MOTION, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Life Fitness GYM SYSTEM G5 CABLE MOTION.
However, one of the most important roles played by the user manual is to help in solving problems with Life Fitness GYM SYSTEM G5 CABLE MOTION. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Life Fitness GYM SYSTEM G5 CABLE MOTION along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center