Instruction/ maintenance manual of the product G5-001 Life Fitness
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G5 CABLE MOTION ™ GYM SYSTEM A SSEMBL Y INSTRUCTIONS G5-001 / CLASS H / 09/30/08 / 8289201 REV . B.
2 T ABLE OF CONTENTS Safety S tatement . . . . . . . . . . . . . . . .2 Hardware . . . . . . . . . . . . . . . . . . . . . . .8 G5 W arning Labels . . . . . . . . . . . . . . .4 Assembly Instructions . . . . . . . . . . . . . .10 Gym Dimensions. . . .
3 INSPECTION 1. DO NOT use or permit use of any equipment that is damaged and or has worn or broken part s. For all LIFE FITNESS equipment use only replacement part s supplied by LIFE FITNESS. 2. Cables and Belts pose an extreme liability if used when frayed.
4 NOTE: Lock the weight stack when not using the gym. Make sure all the weight plates are rest- ing on the plate below with no gap in between. Insert the weight selector pin in the tab under- neath the weight stack. The weight selector pin should be inserted until the knob touches the metal t ab.
5 GYM DIMENSIONS Resistance Ratio: 1:2 Machine Weight: 500 pounds Weight S tack: 160 pounds.
6 12” 12” 11’-3” 13’-4” NOTE: The live area shows the extent of the G5 gym. It does not include the user . G5 LIVE AREA.
7 COMPONENTS LIST NOTE: This component list is for ASSEMBL Y ONL Y . For ordering serviceable parts, please go to: http://us.home.lifefitness.com/content.
8 COMPONENTS LIST HARDW ARE ITEM NO. QTY . DESCRIPTION 39 14 3/8” W ASHER 40 4 M10 X 30MM SCREW 41 8 M10 X 70MM SCREW 42 4 M12 X 80MM SCREW 43 8 1/2” W ASHER 44 4 M12 HEX NYLOCK NUT 45 2 M10 X 50 HEX TENSION SCREW 46 2 GUIDE ROD RET AINER 47 4 M4 X 0.
9 HARDW ARE: M10 X 50MM HEX TENSION SCREW (#45) M10 HEX NYLOCK NUT (#53) 3/8” W ASHER (#39) 1/2” W ASHER (#43) M10 X 30MM SCREW (#40) M6 X 60MM SCREW (#51) 1/4” W ASHER (#52) RET AINING RING (#4.
10 STEP 1: Slide the RIGHT BASE (6) over the MOUNTING TUBE (A) of the RIGHT UPRIGHT (4). Loosely secure the RIGHT BASE (6) and RIGHT UPRIGHT (4) to the FRONT UPRIGHT (1) using two M12 x 80mm SCREWS (42), four 1/2” W ASHERS (43), and two M12 HEX NYLOCK NUTS (44) as shown.
11 7 41 39 39 41 6 5 STEP 2: LOOSEL Y attach the FOOTPLA TE (7) to the RIGHT BASE (6) and LEFT BASE (5) using four M10 x 70mm SCREWS (41) and four FLA T 3/8” W ASHERS (39).
12 STEP 3: Position two WEIGHT ST ACK CUSHIONS (13) and GUIDE RODS (8) at the GUIDE ROD BRACKET (B) on the bot- tom of the FRONT UPRIGHT (1). NOTE: MAKE SURE THA T THE PLUGGED ENDS OF THE GUIDE RODS (8) ARE F ACING UP .
2 2 10 14 29 C 13 STEP 4: Remove one QUICK CONNECT from the end of one UPPER (LONG) CABLE (29). Insert the end (where the QUICK CONNECT was removed) of the UPPER (LONG) CABLE (29) through the UPPER SWIVEL PULLEYS (2) and follow routing illustration to the FLOA TING PULLEYS (14) through to the HEAD PLA TE PULLEY (10).
14 STEP 5: Dissemble the QUICK CONNECT (32) by removing the two M5 HEX SCREWS (H) from the QUICK CONNECT COUPLER (D). Carefully remove the COMPRESSION SPRING (G), the QUICK CONNECT SLEEVE (F) and the QUICK CONNECT HOUSING (E). Slide the QUICK CONNECT HOUSING (E), COMPRESSION SPRING (G), and QUICK CONNECT SLEEVE (F) onto the cable as shown.
15 STEP 6: Mount the RIGHT BOTT OM PLA TE (16) and the LEFT BOTTOM PLA TE (17) to the FRONT UPRIGHT (1) using two 10-32 x 3/4” PHILLIPS P AN HEAD SCREWS (50) for each plate.
16 STEP 7: Remove one QUICK CONNECT from the end of one LOWER (SHOR T) CABLE (30). Insert the end (where the QUICK CONNECT was removed) of the the LOWER (SHORT) CABLE (30) through the LOWER RIGHT PULLEY (J) and through the access hole in the FOOTPLA TE (7).
17 STEP 8: Attach the BACK THIGH HOLD CLAMP (18) to the the FRONT UPRIGHT (1) by using two M6 x 60mm SCREWS (51) and two 1/4” W ASHERS (52) from the back of the FRONT UPRIGHT (1).
18 54 20 21 54 STEP 9: Attach the TOP FRONT COVER (21) to the TOP BACK COVER (20) using eight M4 ZINC PHILLIPS P AN HEAD SCREWS (54). DO NOT OVER TIGHTEN SCREWS INTO PLASTIC P ARTS.
19 STEP 10: Insert the ball end of one GUIDE CABLE (31) through the eye hook on one FLOA TING PULLEYS (14). Insert and hook the ball end of the cable into the SLOTTED BUSHING (N) located at the bottom of the frame located directly below the FLOA TING PULLEYS (14).
20 STEP 1 1: Assemble the MOUNTING SHEET (22) to the top of the FRONT UPRIGHT (1) using two M10 x 20mm SCREWS (48) and two 3/8” W ASHERS (39). T ighten screws SECUREL Y . Attach the TOP LEFT COVER (25), the T OP RIGHT COVER (24) and the T OP COVER (23) to the MOUNTING SHEET (22) using four M4 x 0.
27 28 F 26 F 2 36 37 35 34 33 38 21 STEP 12: Referencing step 5, at the UPPER SWIVEL PULLEYS (2) push back on the QUICK CONNECT SLEEVE (F) at the end of each cable and attach the SHOR T HANDLES (26). Repeat the process for attaching the ADJUST ABLE HANDLES (28) to the lower cable ends and the MEDIUM HAN- DLES (27) to the middle cable ends.
22 MAINTENANCE Please note: * W e recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water . T ouch-up paint can be purchased from your Life Fitness cus- tomer service representative at (800) 351-3737. * Inspect equipment before each use.
23 LIMITED W ARRANTY Life Fitness® G5 Cable Motion™ Gym System Life Fitness extends the following LIMITED W ARRANTY to the original owner (proof of purchase required, keep your receipt with this manual) of the Life Fitness product. The W arranty terms apply to IN HOME and LIGHT INSTITUTIONAL USE ONL Y .
C ORPORA TE H EADQUARTERS 5100 North River Road Schiller Park, Illinois 60176 • U.S.A. 847.288.3300 • F AX: 847.288.3703 800.735.3867 (T oll-free within U.S.A., Canada) I NTERNA TIONAL O FFICES G5-001 Rev A 09/08 A MERICA ’ S North America Life Fitness Inc.
An important point after buying a device Life Fitness G5-001 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Life Fitness G5-001 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Life Fitness G5-001 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Life Fitness G5-001 you will learn all the available features of the product, as well as information on its operation. The information that you get Life Fitness G5-001 will certainly help you make a decision on the purchase.
If you already are a holder of Life Fitness G5-001, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Life Fitness G5-001.
However, one of the most important roles played by the user manual is to help in solving problems with Life Fitness G5-001. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Life Fitness G5-001 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
