Instruction/ maintenance manual of the product 849 Life Fitness
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8500 3-ST ACK MUL TI-GYM Part # 6965401 8500104 Rev . C Revision: 08/29/01 1 ASSEMBL Y INSTRUCTIONS.
IMPOR T ANT NOTES Please note: T ools Required for Assembly * Thank you for purchasing the LIFE FITNESS 8500 MULTI-GYM. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
3 PA R T # 6617103 6779802 6625502 6624202 6624302 6622903 6623003 6623503 6624502 6622503 6620903 6691803 6692402 6623702 6662203 6662303 6628302 6275302 6523401 6765203 6765303 6769903 6768003 67679.
4 STEP 1: FIGURE 1 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • LOOSELY assemble the LEG WEIGHT STACK BASE (23) and the PRESS WEIGHT STACK BASE (24) to the BASE (25) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 1. • Apply two NON-SKID STRIPS (61) to the BASE (25) as shown in FIGURE 1.
STEP 2: FIGURE 2 5 • LOOSELY assemble the FRONT UPRIGHT (29) to the BASE (25) using two 1/2 X 3-1/4” BOLTS (95) and two 1/2” LOCK NUTS (85) as shown in FIGURE 2. • LOOSELY assemble the REAR UPRIGHT (1) to the BASE (25) using one 1/2 X 3” BOLT (94), two 1/2” WASHERS (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 2.
STEP 3: FIGURE 3 6 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • SECURELY assemble the FLOATING PULLEY STOP (11) and the SEAT SUPPORT (12) to the FRONT UPRIGHT (29) using two 1/2 X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86) as shown in FIGURE 3.
7 STEP 4: FIGURE 4 • SECURELY assemble the BEARING HOUSING (10) and the CENTER PULLEY BRACKET (27) to the FRONT UPRIGHT (29) using two 1/2 X 4” BOLTS (96) and two 1/2” LOW HEIGHT LOCK NUTS (86). • SECURELY assemble a 3/8 X 2-3/4” SPRING PIN (62) to the to the RIGHT & LEFT PEC ARM (6 & 7).
STEP 5: 8 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • SECURELY assemble one 3/8 X 2-3/4” SPRING PIN (62) to the WOLFF SLEEVE (14) as shown in FIGURE 5. FIGURE 5 • Assemble one U-PIN (52) to the WOLFF SLEEVE (14) using one 1/2” PAL NUT (73). • Slide one 4” VINYL SLEEVE (59) onto the U-PIN (52) as shown in FIGURE 5.
9 STEP 6: FIGURE 6 • SECURELY assemble the PRESS BASE (38) to the BASE (25) using two 1/2 X 3” BOLTS (94), two 1/2” WASHERS (84), and two 1/2” LOCK NUTS (85), and to the REAR UPRIGHT (1) using one 1/2 X 3” BOLT (94), one 1/2” WASHER (84), and one 1/2” LOCK NUT (85) as shown in FIGURE 6.
STEP 7: FIGURE 7 10 • SECUREL Y assemble the PRESS FRAME (37) to the PRESS BASE (38) using one 1/2” X 3” BOL T (94), two 3/8 X 3” COUNTERSUNK BOL TS (1 15), one 4-1/2” X 8” PLA TE (57), two 1/2” W ASHERS (84), two 3/8” W ASHERS (80), one 1/2” LOCK NUT (85), and two 3/8” LOCK NUTS (82).
STEP 8: FIGURE 8 11 • Slide two HINGE TABS (76) onto the WOLFF SLEEVE (14) and SECURELY attach PRESS SEAT PAD (100) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS (80). (NOTE: The “hinge” part of the HINGE TAB (76) should face upward as shown in FIGURE 8.
12 STEP 9: FIGURE 9 • LOOSELY assemble the PRESS ARM ADJUST (36) to the REAR UPRIGHT (1) using two 1” PILLOW BLOCK BEARINGS (49), four 3/8 X 3-1/4” BOLTS (91), four 3/8” WASHERS (80), and four 3/8” LOCK NUTS (82). (NOTE: Assemble PILLOW BLOCKS (49) so the set screws are on the outside, this will allow more adjustment.
STEP 10: 13 • SECURELY assemble one 1/2 X 3-1/2” SPRING PIN (63) to the PRESS ARM (8) as shown in FIGURE 10. FIGURE 10 • SECURELY assemble the PRESS ARM (8) to the PRESS ARM ADJUST (36) using one 1/2 X 7-1/2” BOLT (98), two 1/2” WASHERS (84), two 1/2” FLANGE BEARINGS (70), and one 1/2” LOW HEIGHT LOCK NUT (86).
STEP 11: FIGURE 11 14 • SECURELY assemble the REAR BASE LEG (31) to the LEG FRAME (34) using two 1/2 X 3” BOLTS (94), two 1/2” WASHERS (84), and two 1/2” LOCK NUTS (85) as shown in FIGURE 11.
STEP 13: FIGURE 13 15 • SECURELY assemble one 2 X 8” PLATE (17) to the LEG SEAT PAD (102) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS (80). See FIGURE 13. STEP 14: • SECURELY assemble the LEG SEAT PAD (102) to the HINGE TABS (76) using two 3/8 X 1-1/4” BOLTS (88) and two 3/8” WASHERS (80).
16 STEP 15: FIGURE 15 • Assemble LEG BACK PAD ADJUST (2) and LEG BACK PAD SUPPORT (3) to the LEG FRAME (34) using one 1/2 X 6-1/2” BOLT (97), two 1/2” FLANGE BEARINGS (70), one 1/2” LOCK NUT (85) as shown in FIGURE 15. (NOTE: Securely tighten, then back nut off 1/4 turn to allow the two parts to rotate freely.
STEP 16: 17 FIGURE 16 • SECURELY assemble the LEG BACK PAD (103) to the LEG BACK PAD ADJUST (2) and the LEG BACK PAD SUPPORT (3) using four 3/8 X 3-1/4” BOLTS (91) and four 3/8” WASHERS (80).
18 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 17: FIGURE 17 • SECURELY assemble two 3/8 X 2-3/4” SPRING PINS (62) to the PAD SLEEVES (33) as shown in FIGURE 17. • Assemble four ROLLER PADS (41) to the PAD SLEEVES (33) using four 1-5/16” SHAFT COLLARS (79).
STEP 19: 19 FIGURE 19 • Insert the two GUIDE RODS (19) into the BASE (25) as shown in FIGURE 19. Lubricate the GUIDE RODS (19) with a slicon or teflon spray that is available at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (47) down over the GUIDE RODS (19).
STEP 20: FIGURE 20 20 • Slide the PRESS GUIDE ROD SUPPORT (20) and LEG GUIDE ROD SUPPORT (21) over their respective GUIDE RODS (19) and SECURELY assemble them to the TOP BOOM (30) using two 1/2 X 3-1/4” BOLTS (91) and two 1/2” LOCK NUTS (85) as shown in FIGURE 20.
21 46 44 45 42 43.
22 STEP 22: FIGURE 22 • SECUREL Y assemble two 4-1/2” PULLEYS (48) into the slots of the T OP BOOM (30) using two 3/8 X 2-3/4” BOL TS (90), four 3/8” FLANGE SP ACERS (69), two 2-7/8” X 2-1/4” CABLE CLIPS (1 16) and two 3/8” LOCK NUTS (82).
23 STEP 26: STEP 25: FIGURE 25 • Route the LA T CABLE (42) around the pulley in FLOA TING PULLEY STOP (1 1) and the FLOA TING PULLEY BRACKET (55) as shown in FIGURE 25.
24 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 27: FIGURE 27 FIGURE 28 STEP 28: • LOOSELY assemble two 4-1/2” PULLEYS (48) to the CENTER PULLEY BRACKET (27) using two 3/8 X 2” BOLTS (89), two 2-7/8” CABLE CLIPS (67), two 3/8” WASHERS (80), and two 3/8” LOCK NUTS (82).
STEP 29: 25 FIGURE 29 • Assemble one 4-1/2” PULLEY (48) around the PEC DEC CABLE (46) and to the PULLEY BRACKET (26) using one 3/8 X 2” BOL T (89) , two 2-7/8 X 1” CABLE CLIPS (67) and one 3/8” LOCKNUT (82) as shown in FIGURE 29.
26 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 32: FIGURE 32 • Screw the threaded end of AB CABLE (45) approximately 1” into the end of the PULLEY BRACKET (26) and tighten jam nut se- curely as shown in FIGURE 32. IMPOR T ANT! Make sure the cables are running in the grooves of all pulleys.
27 STEP 33: FIGURE 33 • SECURE the ball end of the PRESS CABLE (44) and two 4-1/2” PULLEYS (48) to the SWIVEL PULLEY BRACKET (35) using two 3/8 X 2” BOL TS (89), four 3/8” W ASHERS (80), and two 3/8” LOCK NUTS (82) as shown in FIGURE 33. (NOTE: Loop the cable ar ound the pulleys prior to inserting it into the SWIVEL PULLEY BRACKET .
28 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 34: FIGURE 34 • Route the threaded end of the PRESS CABLE (44) around one 4-1/2” PULLEY (48) and SECURELY assemble the pulley to the front slot of the PRESS ARM AD- JUST (36) using one 3/8 X 2-3/4” BOLT (90), two 3/8” FLANGE SPACERS (69), and one 3/8” LOCK NUT (82) as shown in FIGURE 34.
STEP 36: 29 FIGURE 36 • SECURE the PRESS CABLE (44) and one 4-1/2” PULLEY (48) to the PRESS GUIDE ROD SUPPOR T (20) using one 3/8 X 2-3/4” BOL T (90), two 3/8” FLANGE SP ACERS (69), one 2-7/8 X 2-1/4” CABLE CLIP (116) and one 3/8” LOCK NUT (82) as shown in FIGURE 36.
30 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 38: FIGURE 38 • SECURE the swivel on the LEG CABLE (43) to the tab on the LEG EXT/CURL (32) using one 3/8 X 2” BOL T (89) and one 3/8” LOW HEIGHT LOCK NUT (83) as shown in FIGURE 38. (NOTE: Do not overtighten! Swivel clevis should rotate fr eely .
31 FIGURE 39 IMPORTANT! Make sure the cables are running in the grooves of all pulleys. • SECUREL Y assemble one 4-1/2” PULLEY (48) to the horizontal bracket on the LEG FRAME (34) using one 3/8 X 2” BOL T (89), one 3/8” W ASHER (80), one 2-7/8” CABLE CLIP (67), and one 3/8” LOCK NUT (82) as shown in FIGURE 39.
32 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 40 FIGURE 41 STEP 41: STEP 40: • Route the threaded end of the LEG CABLE (43) under the leg weight stack and throught the vetical bracket on the LEG WEIGHT STACK BASE (23) as shown in FIGURE 40.
STEP 42: 33 FIGURE 42 LEG CABLE 43 50 53 • Screw the threaded end of the LEG CABLE (43) approximately 1” into the end of the SELECTOR SHAFT (50) of the HEAD PLATE (53) as shown in FIGURE 42. • Insert one WEIGHT STACK PIN (75) into each weight stack on the 8500 GYM as shown in FIGURE 43.
STEP 44: FIGURE 44 34 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • SECURELY assemble the PRESS SHROUD (113-has press exercise placard ) to the PRESS GUIDE ROD SUPPORT (20) and the PRESS WEIGHT STACK BASE (24) using four 3/8” X 1” BOLTS (114) and four 3/8” WASHERS (80).
35 FIGURE 45 STEP 45: • Attach the LAT BAR (18) to the ball end of lat cable using one 5/16” SNAP LINK (68). • Attach the AB CRUNCH STRAP (110) to the ball end of cable using one 5/16” SNAP LINK (68). • Attach the LOW ROW BAR (51) to the ball end of press cable using two 5/16” SNAP LINKS (68) and one 12 LINK CHAIN (74).
An important point after buying a device Life Fitness 849 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Life Fitness 849 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Life Fitness 849 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Life Fitness 849 you will learn all the available features of the product, as well as information on its operation. The information that you get Life Fitness 849 will certainly help you make a decision on the purchase.
If you already are a holder of Life Fitness 849, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Life Fitness 849.
However, one of the most important roles played by the user manual is to help in solving problems with Life Fitness 849. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Life Fitness 849 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
