Instruction/ maintenance manual of the product 8205 Life Fitness
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1 Part # 6790401 Revision: 7/13/98 8205 CABLE CROSS OVER ASSEMBLY INSTRUCTIONS.
IMPORTANT NOTES Please note: Tools Required for Assembly * Thank you for purchasing the LIFE FITNESS 8205 CABLE CROSS OVER. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
3 PARTS LIST PART # 6788503 6744102 6789002 6744803 6789102 6789403 6789703 6788203 6788103 6459401 6785602 3202402 3116101 3116201 6793201 6284501 6714601 6790101 6020601 6480301 6214401 KEY 1 2 3 4 .
4 STEP 1 FIGURE 1 • LOOSELY assemble the two LOWER PULLEY HOUSINGS (6) to the two TOWERS (1) using four 1/2 X 4” BOLTS (37) and four 1/2” LOCK NUTS (29) as shown in FIGURE 1.
5 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 2 FIGURE 2 • LOOSELY assemble the two UPPER PULLEY HOUSINGS (8) to the two TOWERS (1) using two 1/2 X 3-1/4” BOLTS (36) and two 1/2” LOCK NUTS (29) as shown in FIGURE 2.
6 STEP 3 FIGURE 3 • SECURELY assemble two 3-1/2” PULLEYS (14) to the two NOVATRAK SWIVELS (2) using two 3/8 X 2” BOLTS (33) and two 3/8” LOCK NUTS (28).
0 12345 6 1/2 1/2 1/2 1/2 1/2 1/2 7 STEP 4 FIGURE 4 • LOOSELY assemble the two SWIVEL UPRIGHTS (7) to the LOWER PULLEY HOUSING (6) using four 1/2 X 3-1/4” BOLTS (36), four 1/2” WASHERS (27), and four 1/2” LOCK NUTS (29) as shown in FIGURE 4.
8 STEP 5 FIGURE 5 9 1/2 X 1-1/4” 35 8 30 LOW HT. 7 • SECURELY assemble the CHIN-UP SUPPORT (9) to the two UPPER PULLEY HOUSINGS (8) using six 1/2 X 1-1/4” BOLTS (35) and six 1/2” LOW HEIGHT LOCK NUTS (30) as shown in FIGURE 5.
0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 9 FIGURE 6 • Loop the ball end of the CABLE (18) around one 4-1/ 2” PULLEY (13) and SECURELY assemble the 4-1/ 2” PULLEY (13) to the NOVATRAK SWIVEL (2) using one 3/8 X 2” BOLT (33) and one 3/8” LOCK NUT (28) as shown in FIGURE 6.
10 FIGURE 7 FIGURE 8 • SECURELY assembly the CENTER PULLEY BRACKETS (3) to the WEIGHT STACK SHAFTS (16) using one 1/2 X 1-1/4 BOLT (35) as shown in FIGURE 7.
11 FIGURE 10 • Insert the two GUIDE RODS (10) into the base of the TOWER (1) as shown in FIGURE 10. Lubricate the GUIDE RODS with a slicon or teflon spray that is available at most hardware stores. • Slide two WEIGHT STACK CUSHIONS (22) down over the GUIDE RODS (10).
12 FIGURE 11 STEP 11: • Carefully slide the HEAD PLATE ASSEMBLY (17) down over the GUIDE RODS (10) onto the weight stack as shown in FIGURE 11. • Run CABLE (18) under and around the 4-1/2” PULLEY (13) and SECURELY assemble the 4-1/2” PULLEY (13) to the CENTER PULLEY BRACKET (3) using one 3/8 X 2” BOLT (33) and one 3/8” LOCK NUT (28).
STEP 12 FIGURE 12 • SECURELY assemble the TOWER BRACE (4) to the TOWER (1) using two 1/2 X 4” BOLTS (37), two 1/2” WASHERS (27), and two 1/2” LOCK NUTS (29) as shown in FIGURE 12. 13 1/2 X 4” 37 4 • Slide the TOWER BRACE (4) over the GUIDE RODS (10) as shown in FIGURE 12.
14 FIGURE 13 • Loop the threaded end of the CABLE (18) around a 4-1/ 2” PULLEY (13) and SECURELY assemble the 4-1/2” PULLEY (13) to the UPPER PULLEY HOUSING (8) using one 3/8 X 2-3/4” BOLT (34), two 3/8” FLANGE SPACERS (20), and two 3/8” LOCK NUTS (28).
15 FIGURE 15 STEP 14: • Route the threaded end of the CABLE (18) through the LOWER PULLEY HOUSING (6) as shown in FIGURE 14. • Slip one 4-1/2” PULLEY (13) over the CABLE (18) and SECURELY assemb.
16 STEP 16 FIGURE 16 • Attach one 5/16” SNAP HOOK (24) and one STRAP (15) to the ball end of the CABLE (18). See FIGURE 16. 18 • Screw the threaded end of CABLE (18) approximately 3/4” into the SWIVEL HOLDER (5) and tighten jam nut SECURELY as shown in FIGURE 16.
FIGURE 17 17 • SECURELY assemble the SHROUD (11) to the TOWER (1) using four 3/8 X 1” BUTTON HEAD CAP SCREWS (31) as shown in FIGURE 17. STEP 17: 0 1 2 3 4 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • Repeat STEP 17 to assemble SHROUD on other side of the CABLE CROSS OVER.
FIGURE 18 18 • Make sure all connections are tight and secure. STEP 18: Thank you for purchasing the LifeFitness 8205 CABLE CROSS OVER. If unsure of proper use of equipment, call your local LifeFitness dis- tributor or call the LifeFitness customer service department at (800) 328-9714.
An important point after buying a device Life Fitness 8205 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Life Fitness 8205 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Life Fitness 8205 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Life Fitness 8205 you will learn all the available features of the product, as well as information on its operation. The information that you get Life Fitness 8205 will certainly help you make a decision on the purchase.
If you already are a holder of Life Fitness 8205, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Life Fitness 8205.
However, one of the most important roles played by the user manual is to help in solving problems with Life Fitness 8205. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Life Fitness 8205 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
