Instruction/ maintenance manual of the product 3600 LG
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SER VICE/OPERA TION MANU AL 001-778 AUG07 M A N U A L S p r a y & S t r i p e S p r a y & S t r i p e S p r a y & S t r i p e S p r a y & S t r i p e.
T able of Contents INTRODUCTION Sp ra y & St ri pe S pe ci ca ti on s 1 Safety W arnings 2-6 GETTING ST ARTED Flushing 7 Daily Maintenance 8 Pressure Relief Procedure 9 Setting Up to Stripe or.
Bef ore oper at ing thi s un it, rea d an d fol low all saf ety warn in gs and ins truc tion s rel ated to the usa ge o f thi s eq uipm ent . RE AD, LE ARN , and FOL LOW th e P ress ure Rel ief Proc ed ure on Page 10 a nd und erst and al l w arni ngs on page s 2 thru 6.
TIP GUARD AL W A YS have the tip guard in place on the spray gun while spraying. The tip guard alerts you to the injection hazard and helps prevent accidentally placing your ngers or any part of your body close to the spray tip. SPRA Y TIP SAFETY Use extreme caution when cleaning or changing spray tips.
Saf ety War nings Fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury , including the need for amputation. • NEVER point the spray gun at anyone or any part of the body . • NEVER put hands or ngers over the spray tip.
A VOID COMPONENT RUPTURE This sprayer operates at 2500 psi (170 bar). Always be sure that all components and accessories have a maximum working pressure of at least 3000 psi to avoid rupture which can result in serious bodily injury including injection and property damage.
WHEN ADDING FUEL • Turn engine OFF and let engine cool at least 2 minutes before removing gas cap. • Fill fuel tank outdoors or in well ventilated area. • Do not overll fuel tank. Fill tank to approximately1 inches below top of neck to allow for fuel expansion.
WHEN TRANSPORTING EQUIPMENT • Transport with fuel tank EMPTY or with fuel shut-off valve OFF . WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN T ANK • Store away from furnaces, stoves, water heaters and other appliances that have pilot lights or other ignition source.
1. New Sprayer Y our Airlessco unit was factory tested in an antifreeze solution which was left in the pump. Before using oil-base paint, ush with mineral spirits only . Before using water-base paint ush with soapy water , then do a clean water ush.
8 8 1. Keep the displacement pump packing nut/wet cup lubricated with Airlessco TSO (Throat Seal Oil) at all times. The TSO helps protect the rod and the packings. Dail y Maintenance Airlessco Throat Seal Oil 6 ounce bottle Part # 188-187 1 quart bottle Part # 188-392 2.
9 Pr essur e R elief Pr ocedur e IMPORT ANT! T o avoid possible serious body injury , always follow this procedure whenever the sprayer is shut off, when checking it, when installing, changing or cleaning tips, whenever you stop spraying, or when you are instructed to relieve the pressure.
10 Setting Up to Stripe or Spr ay 1. Connect the hose and gun. a. If the hose is not already installed on the striper, remove the plastic cap plug from the outlet tee at the spray pump, and screw a conductive or grounded 3000 psi airless spray hose onto uid outlet.
1 1 Star ting Up 4. Adjusting the Pressur e a. T urn the Pressure Control Knob Clockwise to increase pressure and counterclockwise to decrease pressure.
12 5. W hen Shutting of f the Spr ayer a. Whenever you stop spraying, even for a short break, follow the "Pressure Relief Procedure". b. Clean the tip & gun as recommended in the seperate Gun Manual supplied with the gun/ c.
1. Choose handle location The choices are, installing the handle opposite of the single wheel assembly (standard set up) or placing the handle directly over the single wheel assembly .
Spr ay Gun Oper a tion Reversible Spray T ip T ip Guard T rigger Guard MAJOR COMPONENTS OF SPRA Y GUN & REVERSIBLE REV -TIP ™ SPRA Y GUN Attach spray gun to airless unit and tighten ttings securely .
Spr ay Gun T r oubleshooting DEFECTS CA USE CORRECTION Coarse spray Low pressure Increase the pressure Excessive fogging High pressure Reduce pressure for satisfactory pattern (overspray) Material too.
Field T r oubleshooting PROBLEM CA USE SOLUTION Unit doesn't prime Airleak due to: • Loose Suction Nut • T ighten Suction Nut • W orn O-Rings • Replace O-Ring (106-01 1) on suction seat, .
17 Refer to Figure 1 1. Follow the Pressure Relief Procedure on page 10. 2. Flush the material you are spraying out of the machine. 3. Remove the connecting rod shield (331-1 11). 4. Move the piston rod (331-093) to its lowest position by cycling pump slowly .
Ser vicing the Piston R od - Outlet V alv e 331-196 331-195 Piston DISASSEMBL Y OF THE OUTLET V AL VE REFER T O FIGURE 3 1. Disconnect the Fluid Pump following instructions on page 17 . 2. Place piston holder (331-195) in a vise. Slide piston into the holder & lock in place with a 3/8” dowel (331-196).
P acking R eplacement Pr ocedur es 19 Fluid Pump Remo val - Refer to Figure 1 1. Follow the Pressure Relief Procedure on page 9. 2. Flush material you are spraying out of the machine. 3. Remove the connecting rod shield (331-1 11). 4. Move the piston rod (331-093) to its lowest position by cycling pump slowly .
FIGURE 5 P acking R eplacement Pr ocedur es FIGURE 6 20 3. Push the two bolts (100-318) through the tube spacers (331-074) & screw into the cover assembly (331-234). Using a 1/2” wrench, tighten the two bolts evenly (alternating between them) until you reach 20 ft-lbs.
21 Electrical Contr ol Boar d R eplacement Pre ss ure Cal ibra tio n o n the El ect ri cal Co ntro l B oard 1. Remove electrical cover . 2. Disconnect sensor lead from Electrical Board. 3. Disconnect two clutch leads on Electrical Board from leads on clutch.
Clutc h R eplacement INST ALL NEW CLUT CH AS FOLLO WS: REMO VE CL UTCH AS FOLL OWS: 1. Remove clutch and electrical box cover . 2. Disconnect the power lead coming from the engine to the electrical box and feed it through the back of the electrical box.
T r oubleshooting - Clutch Does Not Engage STEP 1 : Ensure that the pressure control knob (POT) is in the maximum (CW) position. STEP 2: Remove the clutch and electrical box covers. STEP 3: Check all electrical connections between the engine magneto, sensor , control board and clutch for loose connections or damaged leads.
24 Gear Bo x Assembl y - Par t No. 305-196 Part Number Description 100-028 Pipe Plug 100-226 45 degree Elbow 100-318 HXHD Screw 100-380 Screw 100-381 Screw 100-398 Retaining Ring 1 12-068 Ball Bearing.
25 Spr ay Gun Assembl y - Par t No . 305-280 Gun Mount Assembl y - Par t No . 305-275 - Part Number Description 100-01 1 Airless 1/4” x 50’ Hose 1 16-103 Cable Retainer Spring 120-1 15 008 Silver .
F r ame Assembl y 26 301-533 Paint Bucket Lid QTY.
Swiv el W heel Assembl y 27 Part Number Description Qty . 106-020 T eon O-Ring 1 141-015 Hose Clamp (some models only) 1 331-034 Suction Nut 1 331-035 Suction Elbow 1 331-217 Suction Filter 1 Suction Assembl y P ar t No.
Striping Tip Guide STRIPING TIP REGULAR P AINTING SPRA Y TIP UNIFORM P A TTERN LIGHT HEA VY Striping Tips should not be used for regular spraying. Striping tips are designed for a single pass application, while spray tips are designed for the 1/3 overlap technique used for spray painting.
XTEND-A-POLE SY STEM Tip Extensions - Complete with Pa tente d SPRA Y CLE AN REV -GU ARD TIP EXTENSIONS, “G” THREAD 032-170 6” Long 032-171 12” Long 032-172 18” Long 032-173 24” Long SWIVE.
REV-GU ARD ™ Part # 560-xxx REV -TIP for Spray Painting 562-xxxST REV -TIP for Striping P O SI -L O C ™ S Y ST EM Snap in centering of tip. No leaks, splashback or mess. S EA L L O CA T I NG HA ND L E T ip handle simplifies installing & aligning the seal.
An important point after buying a device LG 3600 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought LG 3600 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data LG 3600 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, LG 3600 you will learn all the available features of the product, as well as information on its operation. The information that you get LG 3600 will certainly help you make a decision on the purchase.
If you already are a holder of LG 3600, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime LG 3600.
However, one of the most important roles played by the user manual is to help in solving problems with LG 3600. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device LG 3600 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
