Instruction/ maintenance manual of the product 40-111 Lewmar
Go to page of 28
Ocean Electric Winches Models 40 – 111 Issue 4 TO BE KEPT WITH BOA T DOCUMENTS BEI DEN SCHIFFSP APIEREN AUFBEW AHREN A CONSERVER AVEC LES DOCUMENTS DU BA TEA U P A ADJUNT AR A LA DOCUMENT ACIÓN DE .
Page 2 CONTENTS CONTENTS P age Introduction W ar nings 3 Installation Identif ying the manual conver tible winch 4-5 Preparing the manual winch for conversion 4-5 Positioning/installation of complete .
Page 3 IMPORTANT Read this before installing and Operating your Electric W inch Dear Customer , Thank you for having chosen Lewmar Electric Ocean Winches. Lewmar products are world renowned for their quality , technical innovation and proven performance.
Page 4 INST ALLA TION Preparing the Manual Winch for Conversion to Electric (Fig. 2) Remove the winch from the deck (if already installed) and remove the Centre Plate, which is located on the underside of the Centre Stem, by using a soft hammer and punch.
Page 5 INST ALLA TION LES WINCHS DE LA GAMME WAVEGRIP , VERSION ANTÉRIEURE À LA GAMME ACTUELLE OCEAN, NE SONT P AS CONVERTIBLES. Comment identifier un winch manuel convertible ? (Fig. 1) Lewmar indique systématiquement un code sur le corps central de tous les winchs manuels.
Page 6 1. Lewmar recommend that the rope enters onto the drum at an angle of -5 o to -10 o to the base axis of the winch. T o achieve this angle it may be necessary to use a base wedge when installing the winch. The winch must be mounted on an even surface.
Page 7 INST ALLA TION 3 . Check clearance below deck and accessability then position the deck switches near and in view of the winch. Use the templates provided as a guide to cut/drill hole, fit switch and seal. NOTE: Air switch tubing must be twist and chafe free to the switch unit (sub box).
Page 8 INST ALLA TION NOT TO SCALE Model 54 Models 58/64 Models 66/77/88 Models 40/44/48/50.
Page 9 INST ALLA TION Fitting a Convertible Electric Winch (i) Place the winch in position to ensure correct fit once the holes have been drilled/cut. (ii) Unscrew the top cap. (iii) Remove feeder arm and collets. (iv) Lift drum off. (v) Remove all screws holding centre stem to base.
Page 10 INST ALLA TION Winch/Motor Gearbox Coupling Mechanical coupling of the horizontal drive unit and reduction gearbox to the winch should be mounted as per diagrams 3 & 4 and instructions of previous pages. The horizontal drive unit assembly should be bolted from below decks.
Page 11 ELECTRIC WIRING INST ALLATION INST ALLA TION DER ELEKTRIK • RACCORDEMENT ELECTRIQUE • INST ALACION DEL CABLEADO • ELEKTRISK INST ALLA TION 1 . Position the recommended circuit breaker close to the battery (see wiring diagram). See page 22 2 .
Page 12 ELECTRICAL CONNECTIONS ELEKTRISCHE VERBINDUNGEN • BRANCHEMENTS • ELECTRIQUE • CONEXIONES ELECTRICAS • ELEKTRISKA ANSL UTNINGAR Installation Schematic 1. Air switch kit 69000022. 2 . Electrical switch 69000018 (grey wire not used). 3 . Connect switch(es) across terminals.
Page 13 ELECTRICAL CONNECTIONS ELEKTRISCHE VERBINDUNGEN • BRANCHEMENTS • ELECTRIQUE • CONEXIONES ELECTRICAS • ELEKTRISKA ANSL UTNINGAR 2 1 5 6 4 3 Deck Switch Wiring Single Speed Winches 40 to.
Page 14 1 2 4 6 3 5 5 6 5 6 MOTOR +VE BATT +VE BATT - - VE MOTOR - -VE ELECTRICAL CONNECTIONS ELEKTRISCHE VERBINDUNGEN • BRANCHEMENTS • ELECTRIQUE • CONEXIONES ELECTRICAS • ELEKTRISKA ANSL UTN.
Page 15 ELECTRICAL CONNECTIONS ELEKTRISCHE VERBINDUNGEN • BRANCHEMENTS • ELECTRIQUE • CONEXIONES ELECTRICAS • ELEKTRISKA ANSL UTNINGAR 1 2 4 6 3 5 2 & 3 Speed Winches 66 to 111, 12V & .
Page 16 PERFORMANCE DIAGRAMS LEISTUNGS DIAGRAMME • T ABLEAUX DE PERFORMANCES • GRAFICOS DE PREST ACIONES • PREST ANDADIAGRAM The following graphs show line speed and amperage draw relative to the load applied. Each control box is set to cut out at the SWL which is 50% of the breaking load.
Page 17 PERFORMANCE DIAGRAMS LEISTUNGS DIAGRAMME • T ABLEAUX DE PERFORMANCES • GRAFICOS DE PREST ACIONES • PREST ANDADIAGRAM Model 48 Electric 12 & 24 V olts Model 50 Electric 12 & 24 V .
Page 18 PERFORMANCE DIAGRAMS LEISTUNGS DIAGRAMME • T ABLEA UX DE PERFORMANCES • GRAFICOS DE PREST ACIONES • PREST ANDADIAGRAM MAXIMUM L OAD V ALUES MAX. BELASTUNG • VALEURS DES CHARGES MAXIMUM • VAL ORES MAXIMOS DE CARGA • MAXIMAL BELASTNING ROPE DIAMETERS MAX.
Page 19 OPERA TING YOUR WINCH BEDIENUNG DER WINSCH • ENTRETIEN DE VOTRE WINCH • MANTENIMIENTO DEL WINCHE • HUR DU ANVÄNDER VINSCHARNA Ocean Winches 40 - 64 are single speed powered winches & manual 2 speed, these winches employ an overide ratchet gearing for safety when winching manually .
Page 20 SERVICING Y OUR WINCH PFLEGE DER WINSCH • ENTRETIEN DE VOTRE WINCH • MANTENIMIENTO DEL WINCHE • UNDERHÅLL WARNING! T urn the power off at the circuit breaker/isolator before any maintenance/servicing is carried out.
Page 21 P ARTS LIST TEILE-LISTE • LISTE DES PIECES • DESPIECE • RESERVDELSLIST A NOTES 1 . For winches after February 1995; Items 7, 9 & 10 are replaced by items 13, 45000248 (Bearing sleeve). These items are not interchangeable. 2 . On winches 50 to 64 the 2 lower bearings have been replaced by item 5a 45003103 (Plain Bearing).
Page 22 P ARTS LIST - MODELS 40 TO 64 TEILE -LISTE • LISTE DES PIECES • DESPIECE • RESERVDELSLIST A Item Description Qty . 40 4 4 4 8 5 0 54 58 64 1 Centre Stem 1 45000237 45000337 45000437 4500.
Page 23 P ARTS LIST - MODELS 66 TO 111 TEILE-LISTE • LISTE DES PIECES • DESPIECE • RESERVDELSLIST A Item Description Qty . 66 77 88 111 1 Push Rod Assembly 1 18000181 18000488 18000489 18000490 .
Page 24 DIMENSIONS ABMESSUNGEN • DIMENSIONS • DIMENSIONES • MÄT T TOT AL WEIGHT GESAMTGEWICHT • POIDS TOT AL • PESO TOT AL • TOT AL VIKT Model D mm(inches) B mm(inches) H mm(inches) L mm(inches) M mm(inches) N mm(inches) S mm(inches) T mm(inches) R mm(inches) V mm(inches) 40 73.
Page 25 F AUL T FINDING FEHLERSUCHE • TROUVER LA F A UTE • L OCALIZACION DE A VERIAS • FELSÖKNING Q 1 F unktioniert die Winsch manuell? Q 2 F unktioniert die Winsch elektrisch? Q 3 Winschkurbel eingesetzt? (Nur Modelle 66 bis 111) Q 4 Batterie angeschlossen? Q 5 Motor läuft aber Winsch dreht nicht.
Page 26 MODEL RANGE MODELL -A USWAHL • GAMME • GAMA • MODELLSERIE Model Part Number Finish Description 40EST 48040255 Alloy Deck Unit 40EST 48040256 Chrome Deck Unit 40EST 48040258 St.
Page 27 Lewmar garantiert für einen Zeitraum von drei Jahren ab Kaufdatum – den normalen Gebrauch der Produkte vorausgesetzt -, daß seine Produkte keine Herstellungs- oder Materialfehler aufweisen. Diese Gewährleistung erfolgt zu den Bedingungen und mit den Beschränkungen und Ausnahmen, die nachstehend aufgeführt sind.
Lewmar UK/Rest of World Lewmar Ltd, Southmoor Lane, Havant, Hampshire, PO9 1JJ, UK tel +44 (0)23 9248 5700 fax +44 (0)23 9248 5710 e-mail info@uk.lewmar .com Lewmar USA Lewmar Inc, 351 New Whitfield Street, Guilford, CT 06437, USA tel +1 (203) 458 6200 fax +1 (203) 453 5669 e-mail info@usa.
An important point after buying a device Lewmar 40-111 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lewmar 40-111 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lewmar 40-111 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lewmar 40-111 you will learn all the available features of the product, as well as information on its operation. The information that you get Lewmar 40-111 will certainly help you make a decision on the purchase.
If you already are a holder of Lewmar 40-111, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lewmar 40-111.
However, one of the most important roles played by the user manual is to help in solving problems with Lewmar 40-111. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lewmar 40-111 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
