Instruction/ maintenance manual of the product 34-77 Lewmar
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3 Ocean Electric W inches 34 - 7 7 GB C ontents I ntroduction 4 Pro d uct suppor t 4 Impor tant infor mation about this manual 4 EMC Recommended g uidelines 4 C E A pp rova l s 4 S afety notices 4 Ge n e r a l 4 F i tt i n g 4 Electrical 4 1 . In s tallation 5 1 .
4 Ocean Electric W inches 34 - 7 7 I ntr oduction I mpor t ant i n for mat ion about t h is ma nua l Throughout this manual, y ou will see safet y and product damage war nings. Y ou must follow these war nings carefull y to avoid possible in j ur y or damage .
5 Ocean Electric W inches 34 - 7 7 GB 1 . Installatio n Always kee p in mind the s p ace available below the deck for the motor g earbox. PRE 1992 1992 AUG 2000 40/44/48 AUGUST 2000 W avegrip Winch Ocean Wavespring Manual Convertible Manual Convertible Manual with Power Drive Unit Complete Electric Convertible Winch A 1 .
6 Ocean Electric W inches 34 - 7 7 • Use t h e temp l ate provi d e d as a gui d e to position t h e winc h on t h e dec k . NOTE: Check the scale of the tem p late matches the winch ( Fig 1.4.3 ). NOTE: Make s ure there i s room below deck for motor and s ub box.
7 Ocean Electric W inches 34 - 7 7 GB F ig. 1 . 6 . 3 • Remove fee d er arm an d co ll ets ( Fig. 1.6.3 ) . • Lift dr um of f (Fi g . 1.6.4). Take care in re-fi ttin g the dr um was h e r wi t h be v e l o n u n de r s i de. F ig. 1.6.4 F ig. 1 .
8 Ocean Electric W inches 34 - 7 7 • Re p lace the dr um, collets, feeder ar m in cor rect feeder p osition and screw on the to p ca p . • Refi t t h e centre stem assem bl y, t a k ing care to h o ld t h e gea r stack in p osition as before (Fi g 1.
9 Ocean Electric W inches 34 - 7 7 GB 2 . Electrical wirin g installatio n 3 2 1 5 4 S ystem V o l tage ( V ) Di stanc e P ower suppl y to winc h C ross sect i ona l a rea C able si ze ( U S O nly ) B.
1 0 O cean Electric W inches 34 - 7 7 3 . Electrical connection s 3 Amp Slow Blow Fuse Customer Supplied Thermal Cutout Isolator/Safety Switch Circuit Breaker Battery D2 D1 Contactor 12 V - 18000301 24 V - 18000302 Battery +VE Motor +VE Grey Not Used Electric Switch Kit 69000018 Blue Black Battery – VE A2 2 3 1 4 Fi g .
11 Ocea n E lect ri c Wi n ches 3 4 - 77 GB 3 .3 EL S E lect r ic L oad S ensin g 50 - 65, 12 V or 24 V • This installation contr ols the winch b y L ewmar’s uni q ue Overload Protection C ontrol Box (Fi g 3.3.1), this allows the w inch to be o p erated u p to the Safe W orkin g Load for winch size.
12 O cean Electric W inches 34 - 7 7 12345678 Black Black Grey Not Used SW 1 Electric Switch Kit 69000018 3 Grey Not Used SW 2 Electric Switch Kit 69000018 Blue 1 2 4 Thermal Cutout Isolator/Safety Sw.
13 Ocean Electric W inches 34 - 7 7 GB 4. Per for mance d iagram s The followin g g ra p hs show line s p eed and am p era g e draw relative to t h e l oa d app l ie d . Eac h contro l b ox is set to cut out at t h e SWL w h ic h is 50% of t h e b rea k ing l oa d .
14 Ocean Electric W inches 34 - 7 7 5. Safe wor k in g l oa ds M o d e l R ope Ø (mm) Rope Ø (in ) 3 4/4 0 8 t o 12 5 / 5 1 6 ” t o 1 / 2 ” 4 4 / 4 8 8 t o 1 4 5 / 5 1 6 ” t o 9 / 9 1 6 ” 50.
15 Ocean Electric W inches 34 - 7 7 GB 7 . Ser vicing your winc h 1. M O NTHLY Hose d own wit h fres h water t h en l ig h t l y oi l an d grease as per ill ustration ta k ing care not to get any grease in t h e paw l s as t he y will stick in operation.
1 6 Ocean Electric W inches 34 - 7 7 8 . Par ts list 8. 1 W i nc h mo d e l not es N O TE: For w i nc h es b e f ore Fe b r uar y 1995. • P l ain b earing 45000248 h as rep l ace d t h e b earings an d spacer , t h ese items ARE NOT interc h angea bl e.
1 7 Ocean Electric W inches 34 - 7 7 GB I te m D escr i pt i o n Q t y 6 6 / 68-* 2 7 7-* 2 1 P us h R o d A ssem bl y 1 1 8000 1 8 1 18000 4 88 2 Spring 1 1 50 44 6 13 150 44 6 13 3 ‘O’ Ring 1 B .
18 Ocean Electric W inches 34 - 7 7 9. Dimensions D im e n s i o n s in mm M o d e l D B H L M N S T * R V X 3 4 / 40 73. 5 1 54 1 89 .4 95 . 4 23 7 38 .1 99 33. 5 1 56 7 0 11 2 44 87 17 4 2 1 5 . 5 1 0 3. 5 23 8 . 5 4 2 13 0 . 5 6 4.4 1 86 72 . 5 11 2 48 93 1 86 228 .
19 Ocean Electric W inches 34 - 7 7 GB 1 0. T otal wei g ht W e i g h t i n k g Mode l A lloy ( k g) All B r o nz e ( k g) C hrome ( k g) S t. S teel ( k g) All C hrome ( k g) 3 4/4 0 19 21.2 20 . 7 20 .5 21.2 44 23 . 3 2 5. 8 2 5. 8 2 5.5 2 5. 8 4 8 26 3 0.
2 0 Ocean Electric W inches 34 - 7 7 1 1 .2 Circu it brea ker s M o d e l V o l tag e Circui t B rea k e r Circuit Breake r P art N um b e r 3 4 / 40 12 V 90 6 8000 3 4 9 2 4 V 40 68000 54 2 44 12 V 1.
21 Ocean Electric W inches 34 - 7 7 GB 1 2. Fault fi ndin g Does the winch operate manually? Does the winch operate electrically? Check for correct assembly , over use of grease? pawls stuck.
22 Ocean Electric W inches 34 - 7 7 13. Lewmar l imite d war rant y L IMITED WARRANTY an d K EY TERMS OF SUPPLY BY LEWM AR L ewmar war rants that in nor mal usa g e and with p ro p er maintenance its .
Produced by T . Connell UK (+44) 023 9263 9265 Ref:T1712/03/2006 © Copyright 2006 Lewmar Ltd. All rights reserved. B2303 W W W L EWMAR CO M.
An important point after buying a device Lewmar 34-77 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lewmar 34-77 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lewmar 34-77 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lewmar 34-77 you will learn all the available features of the product, as well as information on its operation. The information that you get Lewmar 34-77 will certainly help you make a decision on the purchase.
If you already are a holder of Lewmar 34-77, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lewmar 34-77.
However, one of the most important roles played by the user manual is to help in solving problems with Lewmar 34-77. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lewmar 34-77 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
