Instruction/ maintenance manual of the product BV4000C Lennox
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EPA CERTIFIED CATALYTIC WOOD BURNING FIREPLACE INSERT MODEL BV4000C P/N 775006M, Rev. J, 04/01 THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED TECHNICIAN.
IMPORTA NT WA RNINGS CA UTION: Read thi s manual thoroughly before starting ins tallation. For your sa fety, foll ow the installation, op- eration and maintenance instructions exactly without deviation. Failure to follow these instructions may result in a possible fire hazard and will void the w arranty.
PAGE 3 TA BLE OF CONTENTS Impor tant W arnings ................................................. 2 Tes ting / Listing, EPA, Using this Manual ............... 3 Planning Your Installation ...................................... 4-7 Installation ........
PLA NNING YOUR INSTA LLA TION PAGE 4 QUESTIONS TO AS K LOCA L BUILDING OFFICIA L A corr ect installation is cr itical and im perative f or reduc- ing fire hazards and perilous conditions that c an aris e when w ood burning appliances ar e im properly installed.
PLA NNING YOUR INSTA LLA TION PAGE 5 FLOOR PROTECTION This appliance requires a heat resis tant non- com bustible approved f ireplace hearth or hearth exten- sion. If a hearth ex tension is us ed it mus t be a 3/8" (m inimum ) UL approved hearth pad or equivalent.
PLA NNING YOUR INSTA LLA TION PAGE 6 CHIM NEY IN SPECT ION The existing f ireplace should be ins pected by a local fire m arshal or qualif ied installer f or adequate servic eability prior to installing this appliance .
PLA NNING YOUR INSTA LLA TION PAGE 7 FA CTORY BUILT FIREPLA CES This appliance is approved for inst allation into a listed f actor y b u i l t so l i d f u e l b u r ni n g fi re p l a ce .
INSTA LLA TION PAGE 8 FIREPLACE INSTALLA T ION BV4000C MINIM UM F IREPLA CE DIM ENSIONS Approx. m inim um Height: 21” dim ensions into f ireplace W idth: 22 ½” Depth: 16” CA TALYTIC TEMPERATURE PROBE Install temp erature prob e prior to inst alling insert .
INSTA LLA TION PAGE 9 INSTALLA T ION ST EPS 1. Rem ove all ashes f rom the fireplac e. 2. Rem ove all ma terials inside the inser t and set them aside. 3. Rem ove the three-piece s urround as sem bly (face shield) and attach insulation mater ial provided using a nonflam - m able adhesive (i.
INSTA LLA TION PAGE 10 SURROUND A SSEM BLY NOTE: Do not f ace seal over chimn ey cooling air sys tem on s uperior brand or any brand fire place which is designe d with the chimney cooli ng air sys- tem. 13. Pull the insert slightly forward to its des ired pos ition; attach the face s hield using the surr ound clips and hardware as shown.
INSTA LLA TION PAGE 11 POSITIVE FLUE CONNECTION FOR MASONRY FIRE- PLACE A Profess i onal should inspec t chimney prior to installation to determ ine if any repairs are neces sary or if a chim ney reline is neces sary. The f ireplace dam per m ust be secured in the open position.
PROCUCT FEA TURES A ND CONTROLS PAGE 12 A SH DRA WER The large as h drawer located below the fuel door is designed to mak e cleaning easier by containing the ashes in a rem ov- able drawer.
CA RE A ND OPERA TION PAGE 13 FUEL DOOR CA UTION: When opening the door, do not extend it beyond i ts normal tra vel. Overextendi ng the door to a further o pen po sition can put excessiv e stress o n hinge a rea of door and hinge pins and ma y res ult in breakage.
CA RE A ND OPERA TION PAGE 14 BREA K-IN PERIOD Your fireplace insert finish is a high tem perature paint that requires tim e and tem per ature to com pletely cure. W e rec- om mend that y ou ventilate the house during the initial burns. T he paint em its non-tox ic odors during this proces s.
CA RE A ND OPERA TION PAGE 15 BLOW ER SYST EM The Blower System c onsists of a ON/OF F r ock er switch, a variable speed blower speed control switch (rheostat) , a therm ally activated switch (fan disc ) and 2 axial blowers. W hen starting a fire, leave the blower system off until the insert is thor oughly heated (approx.
CA RE A ND OPERA TION PAGE 16 BYPA SS DA MPER CONTROL The operating handle of your by pass dam per c ontrol is lo- cated on the fr ont of the stove flue collar . By moving the by- pass dam per c ontrol, the operator c an route the fire either through the catalytic com bus tor ( pushed in) or direc tly up the flue (pulled out).
MA INTENA NCE PAGE 17 BURN RECOMM ENDED FUEL This appliance is approved f or us e with natural dr y wood only . Burning mater ials other than natural wood will shorten the life of the catalytic com bustor.
MA INTENA NCE PAGE 18 DOOR /GLASS GA SKET AND A SH DUMP G A SKET A 3/4" spun fiberglas s gask et provides the seal ar ound the fuel door and a flat spun f iberglass rope gask et (1/8” x 1”) pr ovides the seal around the glas s. A cer awool pad (4 1/4” x 4 1/4” x 1/2” ) provides the seal for the ash dum p cover.
MA INTENA NCE PAGE 19 CA TALYTIC COMBUSTO R This appliance has been designed with a catalytic com - bustor, whic h will im prove its over all perf orm anc e. Re- m oving the com bustor as sem bly for cleaning and rein- stallation is sim ple and convenient.
TROUBLESHOOTING PAGE 20 * S MOKES OU T F UEL DO OR W HEN OPEN 1. The pr im ary air control is clos ed. 2. The chim ney is too cool. Set the prim ary air control on "HIGH" with the by pass dam per control "OPEN" for a f ew minutes before opening the f uel door.
TROUBLESHOOTING PAGE 21 CA TALYST PLUGGING 1. Burning m aterials that produce a lot of char and f ly as h. Do not burn materials such as garbage, gift wrap, c ard- board, etc. 2. Burning wet pitchy w oods or burning large loads of sm all diam eter wood wi th the combus tor in the oper ation pos i- tion (without light-off tak ing place).
SPECIFICA TIONS - Model BV4000C PAGE 22 A pprox. sq. ft h e a t ca p ac i t y up to ~ 2000 Sq . Ft. Maximum log length 18" Flue size 6" Width w/standard sur round 42" Width at fireplace o pening 22.
REPLA CEMENT PA RTS LIST – Model BV4000C For the lo cation of the nearest dealer for replacem ent part s, contact: Lennox Hear th Products 1110 West T aft Avenue Orange, W A 92865 PAGE 23 DOOR PARTS.
COMPONENT DIA GRA MS – Model BV4000C PAGE 24 DA M PER ASSEMBLY CA TALYTIC/DA M PER COM PONENTS PRIMARY A IR CONTROL DRAFT MODULE (PA RT /CA TALOG #11493) DOOR ASSEMBLY ( PA RT/CATA LOG #G3000) HA ND.
OPTIONA L A CCESSORIES - Model BV4000C For the lo cation of the nearest Dealer f or opt ional parts, co ntact: Lennox Hear th Products 1110 West T aft Avenue Orange, CA 92865 PAGE 25 Accessories C at .
SA FETY LISTING LA BEL / EPA LA BEL PAGE 26.
SERVICE A ND MA INTENA NCE LOG Service Service Service Date Technician Descript ion PAGE 27.
1110 West Taft A v enue Orange, CA 92865.
An important point after buying a device Lennox BV4000C (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Lennox BV4000C yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Lennox BV4000C - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Lennox BV4000C you will learn all the available features of the product, as well as information on its operation. The information that you get Lennox BV4000C will certainly help you make a decision on the purchase.
If you already are a holder of Lennox BV4000C, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Lennox BV4000C.
However, one of the most important roles played by the user manual is to help in solving problems with Lennox BV4000C. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Lennox BV4000C along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
