Instruction/ maintenance manual of the product 6000 APC
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6739381EN/ Installation manual Single-unit UPS Modular UPS Parallel UPS with SSC Frequency converters Static Switch Cubicle MGE TM Galaxy TM 6000 50, 60 Hz 250 - 600 kV A.
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6739381EN/ Contents Characteristics Characteristics common to all cubicles ..................................................................... 4 Rectifier-inverter cubicles ............................................................................
Page 4 - 6739381EN/JD Characteristics Characteristics common to all cubicles MGE TM Galaxy TM 6000 UPS: example of a rectifier-inverter cubicle ◗ After moving them to their installation location on .
6739381EN/ Rectifier-inverter cubicles Characteristics of rectifier-inverter cubicles rated cubicle cubicle cubicle maximum inverter width W height H depth D weight output in mm (1) in mm in mm in kg .
Page 6 - 6739381EN/JD Characteristics (cont.) Electrical parameters for selecting protective devices rated inverter output in kVA for 25% for 50% overload (3) overload (3) Electrical parameters for Ma.
6739381EN/ Electrical parameters for determining cable cross-sections ◗ the battery current values and cable cross-sections have been determined for a battery at the end of a charge cycle; ◗ the current values and cable sections for Mains 2 and load are given for full rated load with a power factor of 0.
Page 8 - 6739381EN/JD Characteristics (cont.) The table opposite serves as an example for an installation comprising up to four frequency converters or four parallel UPSs with a centralised SSC. ◗ for installations with redundant units, take into account only the units required to supply the load power (e.
6739381EN/ Installation comprising modular UPSs with an external maintenance bypass Fig. 3 The table opposite serves as an example for an installation with up to four modular UPSs with an external maintenance bypass. ◗ for installations with redundant units, take into account only the units required to supply the load power (e.
Page 10 - 6739381EN/JD Installation (to be carried out by qualified personnel only) Handling Positioning the cubicles Side clearances provided by the spacing uprights Fig.
6739381EN/ Floor loads (figure 5) Cubicle footpads Fig. 5 33 33 33 33 33 33 four 60 mm dia. footpads with 12 mm average depth holes for M16 anchor bolts 736 cubicle width less 66 mm front rear Cubicle layout on false floor or normal floor (figures 6, 7, 8) Layout for a single-unit UPS with one battery cubicle Fig.
Page 12 - 6739381EN/JD Installation (cont.) Layout for an installation with two parallel UPSs and a centralised SSC Fig. 8 auxiliaries cubicle 2 (if applicable) battery cubicle(s) 2 rect./inv . cubicle 2 battery cubicle(s) 1 auxiliaries cubicle1 (if applicable) rect.
6739381EN/ Diagram for a frequency converter with batteries Fig. 12 Diagram for a frequency converter without batteries Fig. 11 Note: Both the rectifier-inverter cubicles and the Static Switch Cubicle.
Page 14 - 6739381EN/JD Installation (cont.) Example of 2 multi-bypass modular UPS cubicles for redundancy (from 250 to 500kVA) Fig. 14 Q3BP Q4S + - + - QF1 Q1 Q5N Q3BP Q4S + - + - QF1 Q1 Q5N load eart.
6739381EN/ Example of an installation comprising three modular UPSs with an external maintenance bypass (from 250 to 500 kV A) Fig. 15 mains 1 earth static switch inverter 1 rectifier charger Q4S modu.
Page 16 - 6739381EN/JD Installation (cont.) Connection of power circuits ◗ the power cables for the connections between cubicles are not supplied; ◗ open the doors and remove the lower terminal sh.
6739381EN/ 160kVA to 400kVA modular UPS rectifier-inverter cubicle cross-section AA front view Cables connect by lugs: ◗ mains 1, mains 2 and load: to 40 X 4 mm copper terminals and 13 mm diameter h.
Page 18 - 6739381EN/JD Installation (cont.) 250kVA to 450kVA frequency converter or parallel UPS with SSC rectifier-inverter cubicle cross-section AA front view Cables connect by lugs: ◗ mains 1 and.
6739381EN/ 500kVA single-unit UPS rectifier-inverter cubicle cross-section AA front view Height of connections relative to floor: ◗ mains 1: 450 mm ; ◗ mains 2 and load: 337 mm ; ◗ battery: 385 mm ; ◗ remote relay board: 1030 mm.
Page 20 - 6739381EN/JD Installation (cont.) 500kVA modular UPS rectifier-inverter cubicle cross-section AA front view Height of connections relative to floor: ◗ mains 1: 450 mm ; ◗ mains 2 and load: 337 mm ; ◗ battery: 385 mm ; ◗ remote relay board: 1030 mm.
6739381EN/ Installation (cont.) 500kVA frequency converter or parallel UPS with SSC rectifier-inverter cubicle cross-section AA front view 600kVA parallel UPS cubicles (see the appendix). Height of connections relative to floor: ◗ mains 1: 450 mm ; ◗ load: 337 mm ; ◗ battery: 385 mm ; ◗ remote relay board: 1030 mm.
Page 22 - 6739381EN/JD 500/800kVA Static Switch Cubicle Height of connections relative to floor: ◗ mains 2: 1050 mm max.; ◗ inverter outputs and load: 570 mm; ◗ remote relay board: 1190 mm max. 500kVA Static Switch Cubicle: Cables connected by lugs to 80 x 5 mm copper terminals and 13 mm diameter holes.
6739381EN/ 1200kVA Static Switch Cubicle cross-section AA front view Cables connected by lugs to 80 x 8 mm copper terminals and 14 mm diameter holes. Height of connections relative to floor: ◗ mains 2: 1310 mm; ◗ inverter outputs: 550 mm; ◗ load: 850 mm; ◗ remote relay board: 570 mm max.
Page 24 - 6739381EN/JD Battery cubicle (example of cubicle containing battery circuit breaker QF1) cross-section AA front view This battery cubicle shown is an example only, given that characteristics.
6739381EN/ 1200kVA external maintenance bypass cubicle Key to figure: AA : cross-section AA of cubicle, B : cubicle front view, C : front panel, E : connection of auxiliary wires to signal the positio.
Page 26 - 6739381EN/JD Connection of "Media Contacts 9" standard auxiliary circuits (figure 16) The standard auxiliary circuits of the rectifier-inverter and Static Switch Cubicles are connected to the remote relay board by 4 connectors (see the location of this board in the figures of the previous section).
6739381EN/ Fig. 17 Connections between rectifier-inverter cubicles Connections between cubicles Emergency shutdown The UPS emergency shutdown function is generally wired to a "mushroom-head" type emergency off button.
Page 28 - 6739381EN/JD MISI board UPS 1 MISI board UPS 2 MISI board UPS 3 A XM5 XM6 XM7 XM10 XM1 1 XM12 XM5 XM6 XM7 XM10 XM1 1 XM12 XM5 XM6 XM7 XM10 XM1 1 XM12 ACPZ board rectifier-inverter 3 ACPZ boa.
6739381EN/ Important Outside the cubicles, group the cables between the MISI boards and those between the APOZ boards with the other auxiliary links between cubicles and separate all these cables from the power cables .
Page 30 - 6739381EN/JD Fig. 22 Connection of "Media Contacts 15" additional auxiliary circuits (option) (figure 22) The additional auxiliary circuits of the rectifier-inverter and Static Swi.
6739381EN/ Connection of the battery "Temperature Monitor" (for a single-unit UPS) Connection of the battery "Temperature Monitor" (for a parallel UPS with batteries in the same room) Fig.
Page 32 - 6739381EN/JD QF1 self-adhesive "on" light mounting brackets tie the cable to the cubicle upright tie the cable to the cubicle upright to rectifier-inverter battery cubicle "Te.
6739381EN/ Installation (cont.) Link to an IBM AS/400 ® computer Connections: ◗ connections are made to the female client connectors XR1 and XR2 on the "Media Contacts 9" relay board; ◗ the corresponding male connectors are supplied; ◗ see figure 28 for the wiring diagram.
Page 34 - 6739381EN/JD 1 12 1 12 1 12 1 12 XR1 XR2 XR3 XR4 remote relay board 1 2 3 4 5 6 7 8 9 10 11 12 connector XR1 output signals: connector XR2 1 2 3 4 5 6 7 8 9 10 11 12 low battery shutdown war.
6739381EN/ Appendix (to be carried out by qualified personnel only) Mains 2 line protection UPS 250 to 450kVA rated inverter output maximum permissible current (kVA) 250 to 300 10 In for 20 ms 400 to .
Page 36 - 6739381EN/JD Cubicle mounting and connection for 600kVA UPSs Cubicle mounting Gusset plates have been fitted to the top corners on all four sides of the cubicles to provide reinforcement for transportation.
6739381EN/ A A L1 L2 transformer cable tie bar mains 1 L3 battery L+ L rectifier charger inverter stack inverter stack inverter stack spacing uprights cable tie bar air extraction air admission air ad.
Page 38 - 6739381EN/JD A A XR7 XR6 XR5 XR9 XR8 XR4 XR2 XR1 Q4S XR3 L1 L2 L3 N L1 L2 L3 N on off Q3BP on off Q5N on off inverter stack inverter stack inverter stack spacing uprights cable tie bar air e.
6739381EN/ inverter stack inverter stack inverter stack spacing uprights cable tie bar air extraction air admission air admission connection from below trough (if applicable) rear front power cable ro.
Page 40 - 6739381EN/JD N L1 L3 L2 N L1 L3 L2 Q5N Q3BP Q4S on off on off on off L1 L2 L3 N XF1-XF2 XM1-XM2 K2S spacing uprights card cage earth strap to be connected to the front uprights of both cubic.
6739381EN/ Right cubicle of a 2000kVA Static Switch Cables connected by lugs to 5 x (5 x 100) mm copper terminals and 16 mm diameter holes. Height of connections relative to floor: ◗ mains 2 : 1400 mm; ◗ load: 800 mm.
Page 42 - 6739381EN/JD Cables connected by lugs to 5 x (5 x 100) mm copper terminals and 16 mm diameter holes. Height of connections relative to floor: ◗ inverter outputs : 700 mm ◗ remote relay board: 500 mm.
6739381EN/ Appendix (cont.) Details of earthing connections in the various cubicles 250 to 400kVA rectifier-inverter cubicle 450 - 500kVA rectifier-inverter cubicle connection with a bolt, nut and con.
Page 44 - 6739381EN/JD 120 to 1200kVA Static Switch Cubicles connection with a bolt, nut and contact washer mains 2 AIRZ transformer earth bar input door frame inverters AIRZ only for 120 to 800kV A static-switch cubicles door Appendix (cont.
6739381EN/ Appendix (cont.) 2000kVA Static Switch Cubicles SYNI connection with a bolt, nut and contact washer door door door frame door frame earth bar earth bar mains 2 input inverters input "T.
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An important point after buying a device APC 6000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought APC 6000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data APC 6000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, APC 6000 you will learn all the available features of the product, as well as information on its operation. The information that you get APC 6000 will certainly help you make a decision on the purchase.
If you already are a holder of APC 6000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime APC 6000.
However, one of the most important roles played by the user manual is to help in solving problems with APC 6000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device APC 6000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
