Instruction/ maintenance manual of the product 3000 APC
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AIS ® 3000 10-3 0kV A 208V Site Pr eparation and Installatio n Manual.
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AIS ® 300 0 10-30k V A 208 V Si te Pr ep arat ion an d Inst al latio n Manua l IM POR T AN T SAF ETY IN STRU CTIO NS – SA VE T HESE INSTRU CTION S This manual co ntains i mport ant i nstr uctio ns for the ISVT se ries th at shoul d be follow ed d u rin g in stallat ion and mainte na nce o f the UPS an d ba tt e r ie s.
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Con tents AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 i Intro duction .. ....... ........ .... ........ ....... ....... ..... ....... ..... 1 Gene ral Safety Instructions . . . . . . . . . . . . . . . . . . .
ii AIS ® 3000 10-30kVA , 208V, S ite P repar ati on and Installa tion M anua l – 990 -1957 Floor An choring Prepar ation . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Dril ling fl oor holes fo r f loor an choring . . . . . . . . . . . . . .
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 iii Com munication Wirin g to EPO and O ptional Equipm ent . . . . 36 Pin conn ectio n s J 106 (X R E n clo s ure) and J 108 ( EPO) . . . . . . . 37 Pin conne ctio ns J106 ( UPS) to J200 (XR Enc losure - optio n ) .
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AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 1 Intr oduc tion W elcome to the Site Preparation and Installation Man ual for the AIS ® 3000. This m anual co ntain s information on how to prepare your site for the installation of the UPS an d optional APC equipment (also available at www .
2 AIS ® 3 000 10- 30kVA , 208V , Site Pre para tion and Installati on Manua l – 990 -1957 Gene ral Sa fety Instruc tions This guide contains important instructions that should be followed when handling the UPS, Battery Enclosure s, and Batteries. W arn ing/ note symb ols Envi r onme ntal symb ols W ARNING! Risk of electric shock.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 3 UPS Family Range a nd Compone nts 13.8 5in/352m m Encl osur e s 20.
Intr oduction – UPS Family Range an d Components 4 AIS ® 3 000 10- 30kVA , 208V , Site Pre para tion and Installati on Manua l – 990 -1957 Sys tem sizes , part nos., numb er of Batt er y Mod ules a nd weight s Part number co ding: He ight ( ident ica l for a ll Enc los ure size s) 58.
Intr oducti on – UPS Famil y Range a nd Componen t s AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 5 Battery Module One Battery Module consists of 4 Battery Units (shipping in the UPS Enclosure).
Intr oduction – UPS Family Range an d Components 6 AIS ® 3 000 10- 30kVA , 208V , Site Pre para tion and Installati on Manua l – 990 -1957 St abi li zing B rack et Always install the S tab ilizing Brackets on the 13.85in/352mm En closure (shipped with the UPS) to enhance the stability of the Enclosure.
Intr oducti on – UPS Famil y Range a nd Componen t s AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 7 User interf ace Display: user-control interface used to configure the fu nctionality , m onitor the system, set alarm thresholds, and to provide a udible and visual alarm s.
8 AIS ® 3 000 10- 30kVA , 208V , Site Pre para tion and Installati on Manua l – 990 -1957 Opti ons Extended Run Battery Enclosure (XR Enclosur e) and Battery Module XR Enclosur e weights: 2 Batt ery Modul es 903.3l bs / 410.8k g 6 Batt ery Modules (4 of t he modules are shipp ed sepa ratel y on a p allet) 1747.
Intro ductio n – Opti ons AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 9 Part Numbers for XR E nclosur es Part Number for Battery Module M ainte nanc e By pas s Pane ls w ith P ower Distr ibutio n C apab ility Battery Module weight 4 unit s = 1 Batter y Module 4x52.
Intr oduction – Options 10 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 The Mainte nance Bypass Panel pr ovides o vercurrent protection to the entire UPS syste m. It is also used to bypass th e utility power around the UPS instead o f thr ough the system, e.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 11 Site Pr eparation (UPS and XR) Ins tallatio n Space Requir eme nts Clear ance fo r 20.59i n/523m m Enclosures *) All physical installations must comp ly with NEC 1 10.
Site Prepara tion (UPS an d XR) – I nstal lation Sp ace Requir ements 12 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Cle arance for 2 0.5 9in/52 3mm Encl osures in insta llation s in cludin g a n XR E nclosu r e *) All physical installations must comply with NEC 1 10.
Site Preparation (UPS and XR) – I nstalla tion S pace Req uirements AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 13 Clear ance for stand-a lone 13.85i n/352m m Enclosures *) All physical installations must comp ly with NEC 1 10.
Site Prepara tion (UPS an d XR) – I nstal lation Sp ace Requir ements 14 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Cle arance for 1 3.8 5in/35 2mm Encl osures in insta llation s in cludin g XR Encl osures *) All physical installations must comply with NEC 1 10.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 15 Floo r Anchor ing Pr epar ation Dri llin g floo r hole s fo r floo r an cho ring Hole posi tions f or floo r ancho rs (st a nd -alon e Encl osu r es) Refer to this drawing for flo or anchor positions for 20.
Site Prepara t i on (UPS an d XR) – Floor Anch oring Prep aration 16 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Recom mende d mini mum num ber of fl oor bolts pe r Encl osur e : 4 (1 in each cor ner). Recommended floor bolt size: 5 /16in/8mm.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 17 Operating Envir onment Operat ing condit ions Heat diss ipat ion Aud ible no ise Install the UPS in an indoor , temperature-controlle d area, free of conductive contaminants.
Site Prepara t i on (UPS an d XR) – Operatin g Environmen t 18 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Recommended s our ce connections The UPS must be s u pplied from a 208Y/120V 4 W + GND 6 0Hz s ource.
Sit e Prepar ation (UPS and XR) – O pera ting Envi ronment AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 19 R eco mm end ed cu rrent protec ti on Note 1: If the available fa ult current of the installation is be l ow 30kA, a lower kAIC-rated breaker can be used .
Site Prepara t i on (UPS an d XR) – Operatin g Environmen t 20 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Minimum setting of br eakers for 10kVA UPS No te 1: Fo r the output value, the short-circuit-level is indicated.
Sit e Prepar ation (UPS and XR) – O pera ting Envi ronment AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 21 Minimum setti ng of br eakers f or 20kV A UPS Note 1 : For the output value, the short-circuit-level is in dicated.
Site Prepara t i on (UPS an d XR) – Operatin g Environmen t 22 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Recomm ended phas e-conductor sizes [AWG] for a.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 23 Basic Wir ing Overview APC recommends that you request a wiring diagram fro m th e electrician after co mpleted electrical installation. A wiring diag ram is useful fo r subsequent service and trou bles hooti ng.
24 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Site Pr ep aration Checklist System components. Have you – Sit e Prepar ation.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 25 Electrical Inst allation Fr ont P anel Re mova l T o remove a Fron t Panel, use a coin or similar , an d turn the 2 bla ck lock devices o n either side of the Display in direction of each other to vertical level.
Elect rical Inst allatio n – Front Pan el 26 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Ins talla tion T o install a Front Pan el, insert the two guide taps p ositio ned at th e bottom of the Front Panel into the two slots at the b ottom of the Enclosure.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 27 T otal-Power -Off Pr oc edur e Set the DC disconnect switch on the XR Enclosure (if available) to the OFF position. Remove all batteries from th e system , or , alternative ly , pull out all batteries to the red disconnect line shown on th e battery .
Elect rical Inst allat ion – T otal-Power -Off Pr ocedur e 28 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 W ARNING! Correct lock-out procedures a t utility/mains breaker mu st be followed. If n ecessary , install a padlock.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 29 Syst em-Electr ical Information W ARNI NG! All electrical power and power control wiring must be installed by a qualified electrician, and mu st comply with local and national r egulations for maximum power rating.
Elect rical Inst allatio n – System- Electri cal In formation 30 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Sour ce c onnections W ARNING! The UPS must be s u pplied from a 208Y/120V 4 W + GND 6 0Hz s ource.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 31 Wir in g Make sure the UPS is in its location of use before wiring b egins. CAUTION! V erify c lockwise phase-ro tatio n (L1, L2, L3) and ma ke sure a neutral connectio n (N) is present.
32 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Input/Out put Wiring – S ingle Mains (defaul t ) The UPS is designed for both single (default) and dual mains installations. Carry out th e T o tal P ower Off Pr oced ur e, and follow the b elo w steps to install the UPS in a single-mains installation.
Elec trical I nstal lati on – In put/Output Wiring – Single Mai ns (d efault) AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 33 Punch 2 holes in the marked areas o f the Conduit Box bottom to fit the size of th e conduit pipes.
34 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Input/Output Wiring – Dual Mains The UPS is designed for sin gle mains installation as default.
Elec trical Instal lati on – In put/Output W iring – Dual Mai ns AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 35 Punch 3 holes in the Conduit Box bottom to fit the size of the conduit pipes. Attach the Conduit Box bottom to the Enclosure, using (4) M4x13 screws.
36 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Comm unication Wi ring to E PO and Optional Equip ment EPO switch must be connected to a NEC Class 2 wirin g. Use only 28-16A WG coppe r wire for th e connec tion of the Em ergency Power Off (E PO) and other optional equipment.
Elec trical Inst allatio n – Communicat i o n Wiring to EPO and Opti onal AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 37 Pin connections J106 (XR Encl osu.
Elect rical Inst allat ion – Co mmunicat ion Wiring to EPO and Opti onal Eq uipment 38 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 XR Encl osur e, APC MB P , and Generator Co ntr ol wiring Pins 1 through 4 are f or battery measureme nt (only applicable to APC XR Enclosures).
Elec trical Inst allatio n – Communicat i o n Wiring to EPO and Opti onal AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 39 Pin connections J108 (for EPO wi r ing options) Connect the EP O cable, using one o f the following 4 wiring co nfigurations.
40 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Gener al Char ge Se tting The general char g e setting is set to 100% as default. From the Display it is p ossib le to adjust the ch ar g e levels to 75%, 50%, 25%, 10% and 0 %.
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 41 Leveling F eet Setting the l eveling fe et Set the leveling feet to ensure the UPS is h orizontal when it is in its final operating p osition.
42 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Floor Anchor ing (option) Flo or anc horing of stand -alon e syst ems In seismic area s , it is recommen ded that the installation be bolted to the floor , and that the batteries be secured in the Enclosur e by the Battery Secu ring Brackets.
Elect rical In stallat ion – Fl oor Anch oring (opti on) AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 43 Battery securing Attach two Battery Securing Brackets pe r Battery Module in such a way that one bracket secures two Battery Units.
44 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Wiring V e rification Pr ocedur e Use follo wing procedure to verif y that the UPS has been wired properly: Do no t conn ect batteries in the UPS.
Elect r i cal In stallatio n – Wiring Ve rificatio n Procedure AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 45 If a pr obl em occu rs, p hone Custom er Su pport at ( 1) (800 ) 800 -4272 ( US an d Can ada). Refer to re ar cove r for cont act numbers in o ther coun tries.
46 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Installa tion Site C hecklis t This check list should be com pleted by the electrician after the wiring h as .
AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 47 LIMITED F ACTOR Y W ARRANTY The limited warranty pro vided by American Power Conversion Corporation (“A PC.
Elect rical I nstallation – L IMI TED FACTORY WARRANTY 48 AIS® 3000 10 -30kVA, 2 08V, Sit e Prep aration and Insta llation Ma nual – 990 -1957 Dra wing s, d escript ions APC warrants for the W ar.
Elec trical Inst allati on – LIMITED FACTORY WARRANTY AIS® 3000 10-30kVA, 208V, Site P r epar ation and I nstal latio n Manual – 990-1 957 49 SERVICE IN CONNECTIO N WITH THE PRODUCTS. THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN L IEU OF ALL OTHER WARRANT IES AND RE MEDIES.
*990-1957* APC W orld wide Cust omer Support Cust ome r sup port fo r this o r any othe r APC pr oduct i s avail ab le a t no c harge in an y of the foll ow ing w ays: • V isit the APC W eb site to access documents in th e APC Knowledge Base and to s u bmit customer supp ort req uests .
An important point after buying a device APC 3000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought APC 3000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data APC 3000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, APC 3000 you will learn all the available features of the product, as well as information on its operation. The information that you get APC 3000 will certainly help you make a decision on the purchase.
If you already are a holder of APC 3000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime APC 3000.
However, one of the most important roles played by the user manual is to help in solving problems with APC 3000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device APC 3000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
